Patent classifications
C04B2235/3813
CUBIC BORON NITRIDE SINTERED BODY AND COATED CUBIC BORON NITRIDE SINTERED BODY
A cBN sintered body has 40%-85% cBN by volume and 15% to 60% binder phase by volume. and inevitable impurities. The binder phase has an Al compound including Al and at least one element selected from N, O and B, and a Zr compound including Zr and at least one element selected from C, N, O and B. The Zr compound includes ZrO, or ZrO and ZrO.sub.2. In an X-ray diffraction, where a peak intensity of a (111) plane of the ZrO is I.sub.1, a peak intensity of a (101) plane of tetragonal ZrO.sub.2 is I.sub.2t and a peak intensity of a (111) plane of cubic ZrO.sub.2 is I.sub.2c, a ratio of the intensity of I.sub.1 to total intensities of I.sub.1, I.sub.2t and I.sub.2c is 0.6-1.0, and an average grain size of the Al compound is 80 nm-300 nm.
CONTROLLED GRADIENT OF POROSITY IN CMC
A method for producing a ceramic matrix composite component is disclosed. The method includes providing a plurality of first ceramic fiber plies including a plurality of interconnected tows and a plurality of first pores positioned between adjacent tows. The method includes applying a plurality of first ceramic particles within the plurality of first pores. Next, the method includes applying a plurality of second ceramic fiber plies onto an outer surface of the plurality of first ceramic fiber plies. The second ceramic fiber plies include a plurality of interconnected tows and a plurality of second pores positioned between adjacent tows. The method then includes applying a plurality of second ceramic particles within the plurality of second pores. Further, the plurality of second ceramic particles are larger than the plurality of first ceramic particles. Lastly, the method includes densifying the ceramic matrix composite preform to form the ceramic matrix composite component.
SILICON CARBIDE FIBER REINFORCED SILICON CARBIDE COMPOSITE MATERIAL
The present invention provides a novel silicon carbide fiber reinforced silicon carbide composite material, which is a composite material of SiC fibers and SiC ceramics with improved toughness, that can be produced with high yield by a relatively simple production step without complex production steps such as a step of oxidation-resistant coating or an advanced interface control step.
The silicon carbide fiber reinforced silicon carbide composite material comprising a multiphase matrix containing a silicon carbide phase and a phase comprising a substance having low reactivity with respect to silicon carbide; and silicon carbide fibers disposed in the matrix can be obtained by a production step suitable for mass production. The composite material ensures greatly improved fracture toughness while maintaining the excellent properties of SiC ceramics.
CUBIC BORON NITRIDE-BASED SINTERED MATERIAL AND CUTTING TOOL MADE OF CUBIC BORON NITRIDE-BASED SINTERED MATERIAL
A cubic boron nitride-based sintered material includes cubic boron nitride particles of 70 to 95 vol %, in which in a structure of a cross-section of the sintered material, a binder phase with a width of 1 nm to 30 nm is present between the adjacent cubic boron nitride particles, the binder phase being made of a compound containing at least Al, B, and N and having a ratio of an oxygen content to an Al content of 0.1 or less in terms of atomic ratio.
HARD COMPOSITE MATERIAL
A cBN sinter comprising cubic boron nitride grains and a binder phase, the binder phase comprising Ti.sub.2CN and TiAl.sub.3, wherein the ratio I.sub.Ti2CN/I.sub.TiAl3 of the peak intensity I.sub.Ti2CN of Ti.sub.2CN appearing at 2θ=41.9° to 42.2° to the peak intensity I.sub.TiAl3 of TiAl.sub.3 appearing at 2θ=39.0° to 39.3° is in a range of 2.0 to 30.0 in an XRD measurement.
ABLATION-RESISTANT HIGH-ENTROPY CARBIDE-HIGH-ENTROPY DIBORIDE-SILICON CARBIDE MULTIPHASE CERAMIC AND PREPARATION THEREOF
diboride-silicon carbide (SiC) multiphase ceramic, including: (S1) mixing a transition metal oxide mixed powder, nano carbon black and a silicon hexaboride (SiB.sub.6) powder to obtain a precursor powder; and (S2) subjecting the precursor powder to pressureless sintering to obtain the high-entropy carbide-high-entropy diboride-SiC multiphase ceramic with a relative density of 96% or more.
CUBIC BORON NITRIDE SINTERED BODY AND MANUFACTURING METHOD THEREOF, AND TOOL
There are provided a cubic boron nitride sintered body having a surface also excellent in adhesiveness to a ceramic coating film, while having excellent wear resistance and defect resistance, and a manufacturing method thereof, and a tool. The cubic boron nitride sintered body of the present invention includes 60.0 to 90.0% by volume of cubic boron nitride, the remainder being a binder phase, wherein the binder phase contains: at least any of a nitride, a boride, and an oxide of Al; at least any of a carbide, a nitride, a carbonitride, and a boride of Ti; and a compound represented by the following formula (1):
W.sub.2Ni.sub.xCo.sub.(1-x)B.sub.2(0.40≤x<1) (1)
Refractory object, glass overflow forming block, and process of forming and using the refractory object
A refractory object can include at least 10 wt % Al.sub.2O.sub.3. Further, the refractory object may contain less than approximately 6 wt % SiO.sub.2 or may include a dopant that includes an oxide of Ti, Mg, Ta, Nb, or any combination thereof. In an embodiment, at least approximately 1% of the Al.sub.2O.sub.3 in the refractory object can be provided as reactive Al.sub.2O.sub.3. In another embodiment, the refractory object may have a density of at least approximately 3.55 g/cc, a corrosion rate of no greater than approximately 2.69 mm/year, or any combination of the foregoing. In a particular embodiment, the refractory object can be used to form an Al—Si—Mg glass sheet. In an embodiment, the refractory object may be formed by a process using a compound of Ti, Mg, Ta, Nb, or any combination thereof.
Method for electrospinning of an ultra-high temperature composite structure
A method for forming an ultra-high temperature (UHT) composite structure includes dispensing a polymeric precursor with a spinneret biased at a first DC voltage; forming a plurality of nanofibers from the polymeric precursor; receiving the plurality of nanofibers with a collector biased at a second DC voltage different than the first DC voltage; and changing a direction of movement of the plurality of nanofibers between the spinneret and the collector with a plurality of magnets having a magnetic field by adjusting the magnetic field.
COMPOSITE FORMED OF CUBIC BORON NITRIDE AND METHOD OF MAKING THEREOF
A cubic boron nitride (cBN)-based composite including about 30-65 vol. % cBN, about 15-45 vol. % titanium (Ti)-containing binders, about 2-20 vol. % zirconium dioxide (ZrO.sub.2), about 3-15 vol. % cobalt-tungsten-borides (Co.sub.xW.sub.yB.sub.z), and about 2-15 vol. % aluminum oxide (Al.sub.2O.sub.3).