C04B2235/3856

Composite formed of cubic boron nitride and method of making thereof
11746058 · 2023-09-05 · ·

A cubic boron nitride (cBN)-based composite including about 30-65 vol. % cBN, about 15-45 vol. % titanium (Ti)-containing binders, about 2-20 vol. % zirconium dioxide (ZrO.sub.2), about 3-15 vol. % cobalt-tungsten-borides (Co.sub.xW.sub.yB.sub.z), and about 2-15 vol. % aluminum oxide (Al.sub.2O.sub.3).

Composite formed of cubic boron nitride without Ti-based ceramide and method of making thereof
11746057 · 2023-09-05 · ·

A cubic boron nitride (cBN)-based composite including about 30-65 vol. % cBN, about 3-30 vol. % zirconium (Zr)-containing compounds, about 0-10 vol. % cobalt-tungsten-borides (Co.sub.xW.sub.yB.sub.z), about 2-30 vol. % aluminum oxide (Al.sub.2O.sub.3), about 0.5-10 vol. % tungsten borides, and less than or equal to about 5 vol. % aluminum nitride (AlN).

Method for manufacturing a composite material part using a hybrid cross-linked copolymer

A method for manufacturing a part made of composite material includes forming a ceramic matrix phase in pores of a fibrous preform by pyrolysis of a cross-linked copolymer ceramic precursor, the cross-linked copolymer including a first precursor macromolecular chain of a first ceramic having free carbon, and a second precursor macromolecular chain of a second ceramic having free silicon, the first macromolecular chain being bonded to the second macromolecular chain by cross-linking bridges including a bonding structure of formula *.sup.1—X—*.sup.2; in this formula, X designates boron or aluminium, -*.sup.1 designates the bond to the first macromolecular chain and -*.sup.2 the bond to the second macromolecular chain.

Cubic boron nitride sintered material and cutting tool including same

The cubic boron nitride sintered material is a cubic boron nitride sintered material comprising: cubic boron nitride particles in an amount of 70 vol % or more and less than 100 vol %, and a bonding material, wherein the bonding material includes an aluminum compound, and includes cobalt as a constituent element; the cubic boron nitride sintered material has a first region in which a space between adjacent cubic boron nitride particles is 0.1 nm or more and 10 nm or less; and when the first region is analyzed by using an energy dispersive X-ray analyzer equipped with a transmission electron microscope, the atom % of aluminum in the first region is 0.1 or more.

COMPOSITE SHEET AND METHOD FOR PRODUCING SAME, AND MULTILAYER BODY AND METHOD FOR PRODUCING SAME, AND POWER DEVICE

One aspect of the present disclosure provides a composite sheet including a porous sintered ceramic component having a thickness of less than 2 mm and a resin filled into pores of the sintered ceramic component, wherein the curing rate of the resin is 10 to 70%.

METHOD FOR CONTINUOUSLY PRODUCING SILICON NITRIDE SINTERED COMPACT
20230357087 · 2023-11-09 · ·

Provided is a method for continuously producing a silicon nitride sintered compact for enabling a continuous production of silicon nitride sintered compacts by sintering using a silicon nitride powder having a high β-phase rate. A fired compact 1 housed in a firing jig 2 contains a silicon nitride powder having at least 80% of β-transition rate and 7 to 20 m.sup.2/g of specific surface area together with a sintering additive, where the total content of aluminum element is adjusted not to exceed 800 ppm. The firing jig 2 is supplied into a continuous firing furnace equipped with a closed-type firing container 5 having at its end portions a supplying openable door 3 and a discharging openable door 4 for supplying and discharging the firing jig, a heating mechanism 6 provided on the body periphery of the firing container 5, a conveyance mechanism for supplying/discharging the firing jig into/from the firing container, and a gas-supplying mechanism for supplying an inert gas into the firing container, so that the silicon nitride is heated to a temperature in the range of 1200 to 1800° C. in an inert gas atmosphere and at a pressure of not less than 0 MPa.Math.G and less than 0.1 MPa.Math.G so as to be sintered.

COMPOSITE SHEET, LAMINATE, AND EVALUATION METHOD FOR ESTIMATING ADHESIVENESS OF COMPOSITE SHEET

One aspect of the present disclosure provides a composite sheet including a porous sintered ceramic component having a thickness of less than 2 mm and a resin filled into pores of the sintered ceramic component, wherein the resin is a semi-cured product of a resin composition including a compound having a cyanate group and the content of triazine rings in the resin is 0.6 to 4.0 mass %.

Cutting tool

A cutting tool including a substrate and a coating film disposed on the substrate, wherein the cutting tool includes: a rake face; a flank face contiguous to the rake face; and a cutting edge region composed of a boundary part between the rake face and the flank face, wherein the coating film includes a TiSiCN layer, the TiSiCN layer has: a first TiSiCN layer positioned in the rake face; and a second TiSiCN layer positioned in the cutting edge region, the first TiSiCN layer has a composition of Ti.sub.(1-Xr)Si.sub.XrCN, the second TiSiCN layer has a composition of Ti.sub.(1-Xe)Si.sub.XeCN, and the Xr and the Xe each represent 0.010 or more and 0.100 or less, and satisfy a relationship of Xe-Xr≥0.003.

COMPOSITE SHEET AND METHOD FOR MANUFACTURING SAME, AND LAYERED BODY AND METHOD FOR MANUFACTURING SAME

A composite sheet includes porous a nitride sintered body having a thickness of less than 2 mm and resins filled in pores of the nitride sintered body, and has a main surface having a maximum height roughness Rz of less than 20 μm. A method for manufacturing the composite sheet includes an impregnating step of impregnating pores of a porous the nitride sintered body having a thickness of less than 2 mm with a resin composition, a smoothing step of smoothing the resin composition attached to a main surface of the nitride sintered body to obtain a resin-impregnated body in which a part of the main surface is exposed, and a curing step of heating the resin-impregnated body to cure or semi-cure the resin composition impregnated in the pores to obtain the composite sheet.

BORON CARBONITRIDE POWDER AND METHOD FOR PRODUCING SAME, POWDER COMPOSITION, BORON NITRIDE SINTERED COMPACT AND METHOD FOR PRODUCING SAME, AND COMPLEX AND METHOD FOR PRODUCING SAME

Provided is a boron nitride sintered body in which an average number of lump particles having a particle size of 30 μm or more formed by aggregation of primary particles of boron nitride is 3 or less in a cross-sectional image including 100 or more particles observed at a magnification of 500 times with a scanning electron microscope. A method of manufacturing a boron nitride sintered body includes a nitriding step of sintering a raw material powder containing boron carbide in a nitrogen-containing atmosphere to obtain a fired product containing boron carbonitride, a pulverizing step of pulverizing the fired product to obtain a boron carbonitride powder having a specific surface area of 12 m.sup.2/g or more, and a firing step of molding and heating a blend containing the boron carbonitride powder and a sintering aid to obtain a boron nitride sintered body.