C04B2235/5216

Self-lubricating flexible carbon composite seal
09726300 · 2017-08-08 · ·

A self-lubricating flexible carbon composite seal includes an annular body formed from a flexible carbon composite.

Porous sol gels and methods and structures related thereto

A method of forming a porous sol gel, including a dried porous sol gel, is provided comprising forming a sol gel from a sol gel-forming composition comprising a silane solution and a catalyst solution; and non-supercritically drying the sol gel to provide a dried porous sol gel having no springback. The dried porous sol gel can include dried macroporous or mesoporous sol gels or dried hybrid aerogels. The materials may contain open or filled pores. Such materials are useful as thermal insulators.

CHOPPED GLASS FIBERS FOR CERAMICS
20210371344 · 2021-12-02 ·

A ceramic article formed from a plurality of materials, the ceramic article being characterized by the addition of glass fibers having a certain length, diameter and aspect ratio and a method for forming a ceramic article.

CEMENT-BASED CALCINED BOARD-SHAPED CONSTRUCTION MATERIAL
20220185731 · 2022-06-16 ·

An object of the present invention is to obtain a cement-based calcined board-shaped construction material having improved impact resistance.

The cement-based calcined board-shaped construction material of the present invention is characterized by being produced by adding 0.5 to 5 wt % of a ceramic inorganic fiber and/or a mineral inorganic fiber to 100 wt % of a compound comprising 5 to 40 wt % of Portland cement, 5 to 30 wt % of a glass powder, and a remainder occupied by a refractory aggregate mainly composed of a silica-alumina refractory raw material, kneading the resulting material, then shaping the kneaded material into an elongated board shape by extrusion, and subsequently calcining the shaped material.

Also, it is the cement-based calcined board-shaped construction material which is produced by sticking a glass fiber sheet to the rear side of the cement-based calcined board-shaped construction material.

High temperature composite structure and system for detecting degradation thereof

The present disclosure includes a system and method for monitoring degradation of a high temperature composite component (HTC). The HTC is defined by a volume that includes a matrix material and a fiber formed from at least one of ceramic and carbon material. One or more electrical conductors are disposed within the volume and connected directly or indirectly to a monitoring system.

METHOD FOR PRODUCING PREPREG AND METHOD FOR MOLDING COMPOSITE MATERIAL
20230312850 · 2023-10-05 ·

A method for producing a prepreg in which a reinforcing fiber base material is impregnated with a resin to produce a prepreg, wherein said method comprises: a step for preparing a first resin, which is the resin containing a filler, and a second resin, which is the resin not containing a filler; a step for arranging the second resin adjacent to the reinforcing fiber base material; a step for arranging the first resin adjacent to the reinforcing fiber base material and/or the second resin; and a step for impregnating the reinforcing fiber base material with the resin of the first resin and the second resin.

Monomer formulations and methods for 3D printing of preceramic polymers

This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.

High temperature composite structure and system for detecting degradation thereof

The present disclosure includes a system and method for monitoring degradation of a high temperature composite component (HTC). The HTC is defined by a volume that includes a matrix material and a fiber formed from at least one of ceramic and carbon material. One or more electrical conductors are disposed within the volume and connected directly or indirectly to a monitoring system.

Articles for creating hollow structures in ceramic matrix composites

The present disclosure relates to a method of fabricating a ceramic composite components. The method may include providing at least a first layer of reinforcing fiber material which may be a pre-impregnated fiber. An additively manufactured component may be provided on or near the first layer. A second layer of reinforcing fiber, which may be a pre-impregnated fiber may be formed on top the additively manufactured component. A precursor is densified to consolidates at least the first and second layer into a densified composite, wherein the additively manufactured material defines at least one cooling passage in the densified composite component.

FORMULATIONS WITH ACTIVE FUNCTIONAL ADDITIVES FOR 3D PRINTING OF PRECERAMIC POLYMERS, AND METHODS OF 3D-PRINTING THE FORMULATIONS

This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.