A method of making a ceramic matrix composite according to an exemplary embodiment of this disclosure, among other possible things includes forming a ceramic matrix composite component by infiltrating an array of ceramic-based fibers with a ceramic-based matrix. The array of ceramic-based fibers forms a surface that includes gaps between adjacent ones of the fibers. The method also includes applying a paste including filler particles and filler matrix in a carrier fluid to the surface of the ceramic-based fibers that includes the gaps such that the paste fills the gaps and removing the carrier fluid to leave behind a filler including the filler particles and the filler matrix in the gaps. A ceramic matrix composite component is also disclosed.

Embodiments of the invention include silica fiber compositions useful for treatment of animal wounds and tissue, as well as for other applications in industry. The fiber compositions may be formed via electrospinning of a sol gel produced with a silicon alkoxide reagent, such as tetraethyl ortho silicate, alcohol solvent, and an acid catalyst.

A process for preparing a porous ceramic body includes forming a green body with a mixture of ceramic material powder, binder material, and pore-forming particles. The process further includes extracting the binder material, decomposing the pore-forming particles, and removing residual organic materials from the green body at respective, progressively higher pre-firing temperatures. After these three stages, the green body is sintered at a still-higher temperature to form the porous ceramic body. Embodiments facilitate manufacturing and can render most or all surface grinding unnecessary, allowing electrode deposition directly onto substantially non-porous surfaces of the porous ceramic body that are naturally formed during sintering. Advantageously, the green body may be formed into net shape by injection molding the mixture that includes the pore-forming particles, and embodiments can result in porous ceramic bodies that are much thicker than currently available, with better structural integrity.

This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.

A needled blanket is provided comprising melt-formed inorganic fibres having an overall composition in weight percent SiO.sub.2: 47 to 65% Al.sub.2O.sub.3: 35 to 53%the blanket having a shot content, of shot >45 .Math.m, of less than 51 wt%, a specific surface area (BET) > 0.25 m.sup.2.g.sup.-1.also disclosed are fibres for producing such blankets, and self-supporting products made from such fibres.

An object is to provide metal element-having ceramic continuous fibers suitable for use in the production of highly heat-resistant CMCs, and a CMC made therewith. The ceramic continuous fibers comprise ceramic continuous fibers and at least one metal element therein, with the concentration by mass of the metal element being 10 ppm or more and 1000 ppm or less.

The present application discloses and claims a method to make a flexible ceramic fibers (Flexiramics™) and polymer composites. The resulting composite has an improved mechanical strength (tensile) when compared with the Flexiramics™ respective the nanofibers alone. Additionally a composite has better properties than the polymer alone such as lower fire retardancy, higher thermal conductivity and lower thermal expansion. Several different polymers can be used, both thermosets and thermoplastics. Flexiramics™ has unique physical characteristic and the composite materials can be used for numerous industrial and laboratory applications.

The present invention relates to inorganic fibres having a composition comprising: 61.0 to 70.8 wt % SiO.sub.2; 28.0 to 39.0 wt % CaO; 0.10 to 0.85 wt % MgO other components, if any, providing the balance up to 100 wt %, The sum of SiO.sub.2 and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al.sub.2O.sub.3, if any.

A process for depositing a coating on a continuous fibre of carbon or silicon carbide from a precursor of the coating, includes heating a segment of the fibre in the presence of the coating precursor in a microwave field so as to bring the surface of the segment to a temperature allowing the coating to form on the segment from the coating precursor, wherein the segment of fibre is in the presence of a supercritical phase of the precursor of the coating in the reactor and the coating is formed by supercritical phase chemical deposition in the reactor.

The invention relates to a refractory container 1 for use in a furnace for heat treatment of workpieces, comprising a mat 5 of long fibers that are embedded in a ceramic shell, with the mat 5 being shaped into a container that forms a receiving space for workpieces, and to a green body of such a container 1. Furthermore, advantageous uses of the container 1 as well as a method for manufacturing a green body or container 1 according to the invention are specified.