C04B2235/5436

High alumina fused cast refractory and method of producing same

The present invention provides a high alumina fused cast refractory that is easily produced and has low porosity and high corrosion resistance, and a method of producing the same. The high alumina fused cast refractory of the present invention has the following chemical composition: 95.0 mass % to 99.5 mass % Al.sub.2O.sub.3, 0.20 mass % to 1.50 mass % SiO.sub.2, 0.05 mass % to 1.50 mass % B.sub.2O.sub.3, 0.05 mass % to 1.20 mass % MgO and balance. The method of producing the high alumina fused cast refractory of the present invention includes obtaining a mixture by mixing an Al.sub.2O.sub.3 source material, a SiO.sub.2 source material, a B.sub.2O.sub.3 source material and an MgO source material, and fusing the mixture.

Ceramic porous body and method for producing the same, and dust collecting filter
11691137 · 2023-07-04 · ·

A ceramic porous body including: skeleton portions including an aggregate and at least one bonding material; and pore portions formed between the skeleton portions, the pore portions being capable of allowing a fluid to flow therethrough, wherein the pore portions have a pore volume ratio of pores having a pore diameter of from 10 to 15 μm, of from 4 to 17%.

Z-type hexaferrite having a nanocrystalline structure
11691892 · 2023-07-04 · ·

In an aspect, a Co.sub.2Z ferrite has the formula: (Ba.sub.1-xSr.sub.x).sub.3Co.sub.2+yM.sub.yFe.sub.24-2y-zO.sub.41. M is at least one of Mo, Ir, or Ru. The variable x can be 0 to 0.8, or 0.1 to 0.8. The variable y can be 0 to 0.8, or 0.01 to 0.8. The variable z can be −2 to 2. The Co.sub.2Z ferrite can have an average grain size of 5 to 100 nanometers, or 30 to 80, or 10 to 40 nanometers as measured using at least one of transmission electron microscopy, field emission scanning electron microscopy, or x-ray diffraction.

GAS NOZZLE
20230005714 · 2023-01-05 · ·

A gas nozzle having a fired surface excellent in particle reduction effect is provided. The gas nozzle 1 is a columnar gas nozzle made of sintered ceramics, provided with at least one through-hole 2 through which gas flows. The entire inner surface 2a of the through-hole 2 and the end face 1A on which outlet 2b of the through-hole 2 is provided are both fired surfaces. The inner surface 2a of the through-hole 2 has a first region A in the vicinity of the outlet 2b and a second region B which is located at a further position than the first region A. The average crystal grain size in the first region A is formed to be smaller than the average crystal grain size in the second region B.

Method for producing non-oxide ceramic powders

The invention relates to a method for producing a non-oxide ceramic powder comprising a nitride, a carbide, a boride or at least one MAX phase with the general composition Mn+1AXn, where M=at least one element from the group of transition elements (Sc, Ti, V, Cr, Zr, Nb, Mo, Hf and Ta), A=at least one A group element from the group (Si, Al, Ga, Ge, As, Cd, In, Sn, Tl and Pb), X=carbon (C) and/or nitrogen (N) and/or boron (B), and n=1, 2 or 3. According to the invention, corresponding quantities of elementary starting materials or other precursors are mixed with at least one metal halide salt (NZ), compressed (pellet), and heated for synthesis with a metal halide salt (NZ). The compressed pellet is first enveloped with another metal halide salt, compressed again, arranged in a salt bath and heated therewith until the melting temperature of the salt is exceeded. Optionally, melted silicate can be added, which prevents the salt from evaporating at high temperatures. Advantageously, the method can be carried out in the presence of air.

Zirconia layered body

There is provided at least any of a layered body which has a change in color tone and in which it is unnecessary to select a colorant and the content of the colorant in consideration of a difference in the sintering behavior between layers, a precursor thereof, or a method for producing these. Provided is a layered body which has a structure, in which two or more layers containing stabilizer-containing zirconia and a colorant are layered, and in which types and contents of the colorants contained in the layers are equal to each other, the layered body including at least: a first layer containing a colorant and zirconia which has a stabilizer content of higher than or equal to 3.3 mol %; and a second layer containing a colorant and zirconia which has a stabilizer content different from that of the zirconia contained in the first layer.

PROCESS FOR PRODUCING PROPPANTS
20220411690 · 2022-12-29 ·

The invention relates to a process for producing proppants, including the following steps: providing red mud, providing fly ash, producing a mixture from the red mud and the fly ash so that the mixture has a first moisture content in the range of 7 to 30 wt. %, producing a granular product from the mixture, and sintering the granular product.

HONEYCOMB STRUCTURE, EXHAUST GAS PURIFICATION CATALYST, AND EXHAUST GAS PURIFICATION SYSTEM

A pillar shaped honeycomb structure for induction heating, the honeycomb structure being made of ceramics and including: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells penetrating from one end face to other end face to form a flow path, wherein a composite material containing a conductor and a non-conductor is provided in the cells in a region of 50% or less of the total length of the honeycomb structure from one end face, and wherein the conductor is a conductor that generates heat in response to a change in a magnetic field.

Methods of making cordierite ceramic bodies using chlorite raw material
11535563 · 2022-12-27 · ·

A method of making a porous cordierite ceramic article using chlorite raw material is described herein. The method includes mixing materials to form a cordierite-forming mixture. The cordierite-forming mixture includes a chlorite raw material in an amount of about 5% to about 60% by weight and a platy aluminum silicate raw material in an amount of 0% to about 30% by weight of the total inorganic content of the cordierite-forming mixture. The cordierite-forming mixture is then formed into a green body and fired to form the porous cordierite ceramic article. In some cases, the porous cordierite ceramic article exhibits a low coefficient of thermal expansion (CTE), which provides the article with high thermal shock resistance.

GRAIN-GRADE ZIRCONIA TOUGHENED ALUMINA CERAMIC SUBSTRATE AND METHOD FOR PREPARING THE SAME
20220402821 · 2022-12-22 ·

A grain-grade zirconia toughened alumina ceramic substrate and a method for preparing the same. The ceramic substrate is prepared from alumina power (main phase) and zirconia powder (secondary phase) in a binary azeotrope of anhydrous ethanol and butanone in the presence of magnesia-alumina spinel powder (as sintering aid), phosphate ester (as dispersant), polyvinyl butyral (as binder) and dibutyl phthalate (as plasticizer). In a mixture of the alumina power and the zirconia powder, a volume percentage of the alumina power is 82.44-96.7%, and a volume percentage of the zirconia powder is 3.30-17.56%. The magnesia-alumina spinel powder is 0.1-4.0% by weight of the mixture of the alumina power and the zirconia powder. A particle size ratio of the alumina powder to the zirconia powder is 2.415-4.444.