The invention relates to a method for producing an orthopedic device, particularly a prosthesis liner, characterized in that the orthopedic device is produced at least partially by means of an additive manufacturing process from at least one production material that is introduced into a support material in a flowable state and then hardens.

The system includes an instrument for determining the anatomical, biomechanical, and physiological properties of a body segment that includes one or more force sensitive probes is provided. A human operator actuates one or more force sensitive probes, wherein the force sensitive probes are positioned at the surface of the body segment. The operator pushes on the force sensitive probes with varying force applied on the body segment to measure tissue deflection forces. The instrument may include one or more of gyroscopes, accelerometers, and magnetometers capable of measuring changes in tissue deflection caused by the force sensitive probes relative to a grounded reference frame in 3-D space, wherein the tissue deflection force data and the change in tissue deflection data are used to compute segment tissue viscoelastic properties. The instrument may also be untethered or wireless.

A one-way air expulsion plug device and system are provided, which is manually inserted into a valve body, wherein the device and/or system provides the user or wearer with actual examination and/or palpitation of a distal limb requiring the device and/or system with a prosthetic limb or attachment and is in a configuration that can tolerate an elevated negative atmospheric socket suspension system.

A prosthetic foot has a plate-like foot member with a core section substantially defined by one or more layers comprising a first material fiber, an upper section disposed above the core section, the upper section substantially defined by one or more layers comprising a second material fiber, and a lower section disposed below the core section, the lower section substantially defined by one or more layers comprising a third material fiber, where the upper, lower and core sections together define a total thickness of the plate-like elongate foot member. An idealized ratio of the cross sectional area of each section can be determined such that under an applied load provided to the hybrid layup, the ratio of maximum stress of a given section over the flexural strength of that given section is approximately equal for all sections of the hybrid layup. The hybrid layup arrangement can be configured to have a greater strength, but generally the same stiffness, as a similar foot member made of carbon fiber.

An osseointegratable prosthetic device suitable for implantation via a one-step surgical process includes a threaded insertion end, an externally accessible tool interface end, and an intermediately arranged scaffold portion defining recesses that permit ingrowth of skeletal tissue. Such recesses may include multiple longitudinal fins as well as transverse ribs, which may embody or be coated with porous material to promote bone ingrowth. A split flange portion includes discontinuous portions and may permit pretensioning of the device. The device may be fabricated as a unitary body structure from thermoplastic materials using techniques such as fused filament fabrication (a form of 3D printing). The osseointegratable prosthetic device enables one-step surgical implantation without requiring separately implantable fixture/sleeve and abutment portions according to conventional osseointegratable prosthetics. Methods for fabricating an osseointegratable prosthetic device are further provided.

A prosthetic socket for a residual limb of the lower extremity or upper extremity of an individual person is provided. The residual limb has particular dimensions and anatomical contours; the prosthetic socket has dimensions and contours that fit the dimensions and contours of the residual limb. The prosthetic socket may also fit in a manner that is biomechanically appropriate for the individual. The prosthetic socket may be an assembly from groups of components that include (a) struts arranged longitudinally with respect to the residual limb, (b) proximal brim members arranged proximally to the struts and connected thereto; and (c) distal socket members disposed at the distal base of the prosthetic socket. The socket components within these groups may be modular in that they can vary with respect to dimensions and/or contours, and yet have common connecting features that permit assembly of the components together to form the prosthetic socket.

A system and method are provided for electronically capturing a subject's anatomy comprising an electronic device with a camera, display screen, and end-user software program to interface with the user. The software program tracks a target placed in view area, and gives visual feedback to the user based on target tracking. The software program includes criteria represented visually, via audio feedback, or haptic feedback, to the user indicating how to position the camera relative to the anatomy. The end-user software program may have means to automatically capture anatomy on the electronic device based on the criteria being met. The end-user software program may have means to electronically transmit the anatomical information to a remote location where said information can be used to build a custom orthotic device. The system may also have the means to detect and distinguish anatomic contours from other objects in the view area.

A prosthetic foot including a continuous body extending from a proximal end to a distal end. The body includes an anterior surface, a posterior surface opposite the anterior surface, and a fin on the posterior surface. A prosthetic foot can include a first footplate and a second footplate. The first footplate extends between a proximal portion and a distal portion. The proximal and distal portions of the first footplate are configured to operatively engage a support surface during ambulation. The second footplate extends between a proximal portion and a distal portion. The distal portion of the second footplate is coupled to the first footplate at an intermediate location between the proximal and distal portions of the first footplate. The second footplate incudes an anterior surface, a posterior surface opposite the anterior surface, and a fin on the posterior surface.

A finger actuator, includes a plurality of fluidically interconnected inflatable chambers, wherein each chamber comprises outer walls having an embedded extensible layer selected to constrain radial expansion and freestanding inner walls; and an inextensible layer connected to the chambers at a base of the chambers, the inextensible layer comprising a flexible polymer and having an embedded inextensible layer that extends along the length of the finger actuator.

An apparatus includes a detachable foot and a connector for detachably connecting a prosthetic limb socket to the detachable foot. The connector includes a proximal connector detachably connected to the prosthetic limb socket. The proximal connector has a proximal portion of a locking mechanism. There is also a distal connector detachably connected to the detachable foot. The distal connector includes a distal portion of the locking mechanism. The proximal portion of the locking mechanism and the distal portion of the locking mechanism are detachably connecting the proximal connector to the distal connector.