Systems and methods for producing dicyclopentadiene from cyclopentadiene using reactive jet mixing are disclosed. A C.sub.5 hydrocarbon mixture that comprises cyclopentadiene (C.sub.5H.sub.6) is injected as a jet stream into C.sub.5 hydrocarbon liquid in a reactor tank. Under appropriate reaction conditions, cyclopentadiene is dimerized to form dicyclopentadiene.

A method for making cyclopentadiene fuels comprising producing cyclopent-2-en-1-one or a mixture of cyclopent-2-en-1-one from a bio-based source. The cyclopent-2-en-1-one or the mixture of cyclopent-2-en-1-one is hydrogenated, thereby forming cyclopent-2-en-1-ol or a mixture of cyclopent-2-en-1-ol. The cyclopent-2-en-1-ol or the mixture of cyclopent-2-en-1-ol is dehydrated with a dehydrating agent, thereby forming cyclopentadiene or a mixture of cyclopentadiene. The cyclopentadiene or mixture of cyclopentadiene is converted to dicyclopentadiene or dihydrodicyclopentadiene. The dicyclopentadiene or dihydrodicyclopentadiene is hydrogenated, thereby forming tetrahydrodicyclopentadiene. The tetrahydrodicyclopentadiene is isomerized, thereby forming exo-tetrahydrodicyclopentadiene.

A method for making cyclopentadiene fuels comprising producing cyclopent-2-en-1-one or a mixture of cyclopent-2-en-1-one from a bio-based source. The cyclopent-2-en-1-one or the mixture of cyclopent-2-en-1-one is hydrogenated, thereby forming cyclopent-2-en-1-ol or a mixture of cyclopent-2-en-1-ol. The cyclopent-2-en-1-ol or the mixture of cyclopent-2-en-1-ol is dehydrated with a dehydrating agent, thereby forming cyclopentadiene or a mixture of cyclopentadiene. The cyclopentadiene or mixture of cyclopentadiene is converted to dicyclopentadiene or dihydrodicyclopentadiene. The dicyclopentadiene or dihydrodicyclopentadiene is hydrogenated, thereby forming tetrahydrodicyclopentadiene. The tetrahydrodicyclopentadiene is isomerized, thereby forming exo-tetrahydrodicyclopentadiene.

A method of producing a five-carbon ring derivative-containing polyurethane involves introducing a DCPD-derived 5-carbon cyclic compound into a polyurethane material and effectuating polymerization in the presence of a solvent of a low boiling point and low toxicity to produce a five-carbon ring derivative-containing polyurethane of a high molecular weight.

A method of producing a five-carbon ring derivative-containing polyurethane involves introducing a DCPD-derived 5-carbon cyclic compound into a polyurethane material and effectuating polymerization in the presence of a solvent of a low boiling point and low toxicity to produce a five-carbon ring derivative-containing polyurethane of a high molecular weight.

Methods and systems for recovering dicyclopentadiene from pygas are provided. Methods can include heating pygas to generated heated pygas, recovering a C.sub.5 fraction from the heated pygas, and dimerizing cyclopentadiene from the C.sub.5 fraction to form dicyclopentadiene. Methods can further include recovering the C.sub.5 fraction from the pygas in a depentanizer column. Other methods can include heating pygas including dicyclopentadiene to form cyclopentadiene and hydrogenating cyclopentadiene in the pygas to form cyclopentane.

Methods and systems for recovering dicyclopentadiene from pygas are provided. Methods can include heating pygas to generated heated pygas, recovering a C.sub.5 fraction from the heated pygas, and dimerizing cyclopentadiene from the C.sub.5 fraction to form dicyclopentadiene. Methods can further include recovering the C.sub.5 fraction from the pygas in a depentanizer column. Other methods can include heating pygas including dicyclopentadiene to form cyclopentadiene and hydrogenating cyclopentadiene in the pygas to form cyclopentane.

A dynamic process for purifying dicyclopentadiene from a mixed liquid hydrocarbon stream comprising dicyclopentadiene and one or more of a C.sub.5 paraffin, a C.sub.5 olefin, co-dimers, cyclopentadiene, benzene, vinyl norbornene, bicyclononadiene, propenyl norbornene, isopropenyl norbornene, methylbicyclononadiene, methyldicyclopentadiene, and various minor organic impurities is introduced, wherein the dicyclopentadiene is separated from the mixed liquid hydrocarbon stream by melt crystallizing sweating and collecting dicyclopentadiene.

A dynamic process for purifying dicyclopentadiene from a mixed liquid hydrocarbon stream comprising dicyclopentadiene and one or more of a C.sub.5 paraffin, a C.sub.5 olefin, co-dimers, cyclopentadiene, benzene, vinyl norbornene, bicyclononadiene, propenyl norbornene, isopropenyl norbornene, methylbicyclononadiene, methyldicyclopentadiene, and various minor organic impurities is introduced, wherein the dicyclopentadiene is separated from the mixed liquid hydrocarbon stream by melt crystallizing sweating and collecting dicyclopentadiene.

A dynamic process for purifying dicyclopentadiene from a mixed liquid hydrocarbon stream comprising dicyclopentadiene and one or more of a C.sub.5 paraffin, a C.sub.5 olefin, co-dimers, cyclopentadiene, benzene, vinyl norbornene, bicyclononadiene, propenyl norbornene, isopropenyl norbornene, methylbicyclononadiene, methyldicyclopentadiene, and various minor organic impurities is introduced, wherein the dicyclopentadiene is separated from the mixed liquid hydrocarbon stream by melt crystallizing sweating and collecting dicyclopentadiene.