A catalyst composition for isomerization of paraffins includes at least one metal, at least one heteropoly acid and a support material. Further provided are a process for preparation of the catalyst composition and a process for isomerization of paraffins using the catalytic composition.

A process for preparing a catalyst composition comprising (a) preparing a carrier comprising (i) mordenite in an amount in the range of from 20 to 80 wt %, based on total weight of carrier, (ii) ZSM-5 type zeolite in an amount in the range of from 10 to 70 wt %, based on total weight of carrier; and (iii) an inorganic binder in an amount in the range of from 10 to 50 wt %, based on total weight of carrier; (b) incorporating in the carrier molybdenum in an amount in the range of from 1 to 10 wt %, as metal based on total weight of catalyst composition, and subjecting the thus treated carrier to a temperature of from 100 to at most 300? C. and (c) incorporating in the molybdenum containing carrier obtained in step (b) platinum in an amount of from 0.005 to 1 wt %, as metal based on total weight of catalyst composition, and subjecting the thus treated carrier to a temperature of from 200 to at most 600? C.; and a process for conversion of alkylaromatic hydrocarbons containing feedstock using a catalyst prepared by said process. Process using the prepared catalyst composition for alkylaromatic hydrocarbon conversion.

A method of forming composite zeolite catalyst particles includes combining a silicon source, an aqueous organic structure directing agent having a polyquaternary ammonium compound, water and an aluminum source to form a catalyst gel. The method also includes heating the catalyst gel to form the composite zeolite catalyst particle having an intergrowth region with a mixture of both Mordenite crystals and ZSM-5 crystals. An associated method of making xylene includes feeding heavy reformate to a reactor, the reactor containing the composite zeolite catalyst particles, and producing xylene by simultaneously performing dealkylation and transalkylation of the heavy reformate in the reactor, where each composite zeolite catalyst particle is able to catalyze both the dealkylation and transalkylation reactions.

Catalyst composition comprising a carrier and one or more Group 10 metal components, wherein the carrier comprises (i) 20 to 90 wt % mordenite having a silica to alumina molar ratio in the range of from 10 to 60; (ii) 10 to 70 wt % ZSM-5 type zeolite having a silica to alumina molar ratio in the range of from 5 to 50 and an average particle size in the range of from 5 to 50 nm; and (iii) 10 to 50 wt % of binder; a process for preparing the catalyst, and a process for the conversion of an aromatic hydrocarbons-containing feedstock using the catalyst.

Catalyst composition comprising a carrier and one or more Group 10 metal components, wherein the carrier comprises (i) 20 to 90 wt % mordenite having a silica to alumina molar ratio in the range of from 10 to 60; (ii) 10 to 70 wt % ZSM-5 type zeolite having a silica to alumina molar ratio in the range of from 5 to 50 and an average particle size in the range of from 5 to 50 nm; and (iii) 10 to 50 wt % of binder; a process for preparing the catalyst, and a process for the conversion of an aromatic hydrocabons-containing feedstock using the catalyst.

Disclosed is a catalyst composition and its use in a process for the conversion of a feedstock containing C.sub.8+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst composition comprises a first zeolite having a constraint index of 3 to 12, a second zeolite comprising a mordenite zeolite synthesized from TEA or MTEA, at least one first metal of Group 10 of the IUPAC Periodic Table, and at least one second metal of Group 11 to 15 of the IUPAC Periodic Table, wherein said mordenite zeolite has a mesopore surface area of greater than 30 m.sup.2/g and said mordenite zeolite comprises agglomerates composed of primary crystallites, wherein said primary crystallites have an average primary crystal size as measured by TEM of less than 80 nm and an aspect ratio of less than 2.

An integrated process for producing para-xylenes may include catalytically reforming a naphtha feed stream to form a reformate stream; separating the reformate stream into a C.sub.1-C.sub.7 hydrocarbon stream and a C.sub.8+ hydrocarbon stream; exposing the C.sub.1-C.sub.7 hydrocarbon stream to a first solvent in a solvent extraction unit to form a non-aromatic hydrocarbon stream and a C.sub.6-C.sub.7 aromatics stream; separating the C.sub.6-C.sub.7 aromatics stream into at least a toluene feed stream; separating the C.sub.8+ hydrocarbon stream into a C.sub.9+ hydrocarbon stream and a xylene stream; separating the xylene stream in a p-xylene separation unit to form the para-xylene stream and a xylene isomer stream; isomerizing the xylene isomer stream to produce a para-xylene rich stream; and upgrading the toluene feed stream and the C.sub.9+ hydrocarbon stream in a hybrid dealkylation/transalkylation unit with a hydrogen stream and a hybrid transalkylation/dealkylation catalyst to produce a product stream including para-xylenes.

The present invention provides a mordenite zeolite having a mesopore surface area of greater than 30 m.sup.2/g and an average primary crystal size as measured by TEM of less than 80 nm, and methods of making the mordenite zeolite.

Disclosed is a catalyst composition and its use in a process for the conversion of a feedstock containing C.sub.8+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst composition comprises a mordenite zeolite synthesized from TEA or MTEA, optionally at least one first metal of Group 10 of the IUPAC Periodic Table, and optionally at least one second metal of Group 11 to 15 of the IUPAC Periodic Table, wherein said mordenite zeolite has a mesopore surface area of greater than 30 m.sup.2/g and said mordenite zeolite comprises agglomerates composed of primary crystallites, wherein said primary crystallites have an average primary crystal size as measured by TEM of less than 80 nm and an aspect ratio of less than 2.

Disclosed are a catalyst system and its use in a process for the conversion of a feedstock containing C.sub.8+ aromatic hydrocarbons to produce light aromatic products, comprising benzene, toluene and xylene. The catalyst system comprises (a) a first catalyst bed comprising a first catalyst composition, said first catalyst composition comprising a zeolite having a constraint index of 3 to 12 combined (i) optionally with at least one first metal of Group 10 of the IUPAC Periodic Table, and (ii) optionally with at least one second metal of Group 11 to 15 of the IUPAC Periodic Table; and (b) a second catalyst bed comprising a second catalyst composition, said second catalyst composition comprising (i) a meso-mordenite zeolite, combined (ii) optionally with at least one first metal of Group 10 of the IUPAC Periodic Table, and (iii) optionally with at least one second metal of Group 11 to 15 of the IUPAC Periodic Table, wherein said meso-mordenite zeolite is synthesized from TEA or MTEA and having a mesopore surface area of greater than 30 m.sup.2/g and said meso-mordenite zeolite comprises agglomerates composed of primary crystallites, wherein said primary crystallites have an average primary crystal size as measured by TEM of less than 80 nm and an aspect ratio of less than 2.