The present invention relates to a process for preparing polyurethanes by mixing a) polyisocyanate, b) a mixture obtainable by introducing an alkali metal or alkaline earth metal salt into a compound comprising urethane groups, c) compounds comprising one or more epoxide groups, and, optionally, d) polyol, e) chain extenders, and f) fillers and further additives to form a reaction mixture and fully reacting the mixture to give the polyurethane, where the amount of alkali metal or alkaline earth metal ions per equivalent urethane groups in the compound (b) is 0.0001 to 3.5. The present invention further relates to a polyurethane obtainable by such a process, and to the use of such a polyurethane for producing bodywork components for vehicles.

Polyurethane/polyisocyanurate foam insulation described herein is derived from a composition that contains an organic polyisocyanate, an isocyanate reactive material containing at least about 20% by weight, based on the total weight of the composition, of an aromatic polyester polyol, a hydrocarbon blowing agent, a first catalyst selected from the group consisting of a carboxylate salt of an alkali metal, a carboxylate salt of an alkaline earth metal, a carboxylate salt of a quaternary ammonium, and combinations thereof, and a second catalyst comprising a non-reactive tertiary amine, wherein a molar ratio of the first catalyst to the second catalyst is less than about 1.25, the composition gels quickly, and the composition has an isocyanate index greater than about 175. Such an insulating foam has a ratio of thermal conductivity at 75° F. to thermal conductivity at 25° F. between about 0.98 and about 1.10.

A process for producing thermoplastic polyoxazolidinone, comprising the following steps: (i) Reaction of a diisocyanate compound (A) with a bisepoxide compound (B) in the presence of a catalyst (C) and a compound (D) in a solvent (E) forming an intermediate compound (F) and (ii) Reaction of a compound (G) with the intermediate (F) formed in step (i), wherein the bisepoxide compound (B) comprises isosorbide diglycidylether, wherein compound (D) is one or more compounds selected from the group consisting of monofunctional isocyanate and monofunctional epoxide, and wherein compound (G) is an alkylene oxide. The invention is also related to the resulting thermoplastic polyoxazolidinone.

What are described are (a) a composition suitable for production of rigid polyurethane foam, comprising at least one isocyanate component, a polyol component, optionally a catalyst that catalyses the formation of a urethane or isocyanurate bond, optionally blowing agents, where the composition additionally comprises hydrocarbons HC, polyether-modified siloxane and optional polyalkylsiloxane, (b) a process for producing rigid polyurethane foam using hydrocarbons HC, polyether-modified siloxane and optional polyalkylsiloxanes, (c) the rigid polyurethane foam thus obtainable and (d) the use thereof.

A rigid polyurethane foam formulation comprising a polyester polyol having a hydroxyl number of from 150 to 600 mg KOH/g and a functionality of at least 2, a blowing agent comprising water and an auxiliary blowing agent, a non-silicone organic surfactant, greater than 0.1% to less than 3.7% of a cyclic siloxane, by weight based on the total weight of the foam formulation, a catalyst, and optionally a flame retardant; and a polyisocyanate; such that the isocyanate index is in the range of from 100 to 500, a rigid polyurethane foam formed from the foam formulation; and a method of forming a rigid polyurethane foam.

The invention relates to reaction mixtures having a high ratio of isocyanate groups to isocyanate-reactive groups, which reaction mixtures mostly cure through the formation of isocyanurate groups, and to the use of such reaction mixtures for producing semifinished materials.

A process and composition is described for the inclusion of polyether polyols in concentrations greater than 10% loading on the B-side formulation with a catalyst package less than 1% loading on the B-side formulation. In one specific example, the use of glycerin as a fluorine ion scavenger is utilized to improve performance of the polyurethane systems through a twelve-month shelf life.

A process for producing an epoxy-group terminated polyoxazolidinone comprising the copolymerization of a polyisocyanate compound (A) with two or more isocyanate groups with a polyepoxide compound (B) with two or more epoxy groups in the presence of a specific catalyst (C), wherein the molar ratio of the epoxy groups of the polyepoxide compound (B) to the isocyanate groups of the polyisocyanate compound (A) is from 2.6:1 and less than 25:1, and wherein the copolymerization is operated in the absence of an additional solvent (D-1) with a boiling point higher than 170° C., preferred higher than 165° C., more preferred higher than 160° C., and most preferred higher than 150° C. at 1 bar (absolute). The epoxy-group terminated polyoxazolidinones resulting from the process are also provided.

A composition for preparing polyisocyanurate and polyurethane foams is provided, comprising A) an isocyanate-reactive component, B) a polyisocyanate component and C) a branched siloxane comprising at least three trimethylsiloxy groups. A method for preparing the polyisocyanurate and polyurethane foams, and foams prepared thereby are also provided.

This disclosure provides for new polyisocyanurate (PIR) foams that exhibit improved flame retardant properties and thermal barrier properties, and which can pass certain thermal barrier tests in the absence of a protective covering such as specified in the thermal barriers codes. In an aspect, it has been unexpectedly discovered that when a relatively high viscosity and high functionality polyisocyanate is used with a high aromatic content polyester polyol and an HFO and/or HCFO blowing agent, and a flame retardant compound, unexpectedly good flame retardant polyisocyanurate foams can be generated, for example, when a high A-side:B-side volume ratio (v:v) and a relatively high Isocyanate Index (ISO Index) are used in the process.