A coating method for a cationic electrodeposition coating material includes steps for immersing a metal object to be coated in a first solution bath, a second solution bath and a third solution bath, and wherein: at least one step among the three steps is cationic electrodeposition coating that is accompanied by application of a current; a coating film which is formed through the three steps contains at least a base resin component (A), a reaction component (B) and a catalyst (C); and the first solution bath, the second solution bath and the third solution bath contain one or a combination of two of the base resin component (A), the reaction component (B) and the catalyst (C).

The invention provides an electrodepositable coating composition comprising a resinous phase dispersed in an aqueous medium, said resinous phase comprising: (1) an ungelled active hydrogen-containing, cationic salt group-containing resin; (2) an at least partially blocked polyisocyanate curing agent; and (3) a pigment component, wherein the pigment component comprises an inorganic, platelike pigment present in the resinous phase, wherein the electrodepositable coating composition contains less than 8 percent by weight of a grind vehicle, based on the total weight of solids in the electrodepositable coating composition. The invention also provides methods of improving the corrosion resistance of a metal substrate and coated substrates.

Aqueous cathodic electrocoat compositions with improved edge protection and methods for preparing such electrocoat compositions are described herein. In an exemplary embodiment, an electrocoat composition includes water; a crosslinkable resin comprising a binder of an epoxy-amine adduct and a crosslinking agent; a neutralizing agent for neutralizing the epoxy amine adduct, wherein the neutralizing agent has a pKa value of greater than 0; and a pigment paste. The pigment paste may comprise silica, barium sulfate or silica and barium sulfate.

The present disclosure is directed to a coating composition comprising a film-forming binder, and a corrosion inhibitor comprising a polysulfide corrosion inhibitor, wherein the polysulfide corrosion inhibitor has a passive window value measured as a solution over a substrate greater than the passive window value of a solution without the corrosion inhibitor tested over the same substrate, as measured according to the PASSIVE WINDOW TEST METHOD, and the poly sulfide corrosion inhibitor has a polarization resistance (Rp) measured as a solution over a substrate greater than the polarization resistance (Rp) of a solution without the corrosion inhibitor tested over the same substrate, as measured according to the LINEAR POLARIZATION RESISTANCE TEST METHOD.

An object of the present invention is to find a method for producing a cationic electrodeposition coating composition that is excellent in storage stability, low-temperature curability, finished appearance, and corrosion resistance, and to provide a coated article excellent in these properties. The method for producing a cationic electrodeposition coating composition comprises mixing three components, i.e., an aqueous dispersion of an amino group-containing epoxy resin (A), an aqueous dispersion of a blocked polyisocyanate compound (B), and a pigment dispersion paste (C), wherein the aqueous dispersion of a blocked polyisocyanate compound (B) comprises a blocked polyisocyanate compound (b) and an emulsifier.

The present invention relates to waterborne curing compositions for electrodeposition and radiation curing and processes to obtain such compositions. The compositions are characterized in that an ethylenically unsaturated compound (b), is dispersed in an aqueous solution by an at least partially neutralized (meth)acrylic modified amine epoxy adduct. The compositions of the invention are particularly suitable for coating metallic materials and temperature sensitive materials such as electrically conductive plastic materials.

Disclosed herein are an aqueous dispersion including cationic polyvinyl alcohol modified polymer particles, an aqueous electrocoating material containing the dispersion and a process to produce an at least partially coated substrate using the aqueous electrocoating material. The aqueous dispersion can be prepared by reacting an intermediate including at least one polyvinyl alcohol polymer chain with a compound including at least one epoxide group and a least two blocked primary amino groups. Aqueous coating compositions including the aqueous dispersion result in improved leveling properties during film formation as well as an improved edge protection of the substrate without negatively influencing the surface roughness and adhesion as well as the deposition properties.

The invention relates to aqueous, cationically stabilized primary dispersions comprising dispersed polymer particles having a Z-average particle diameter of 5 to 500 nm and which are obtainable by emulsion polymerization of at least one olefinically unsaturated monomer (A). The emulsion polymerization takes place in the presence of one or more emulsifiers (E) having the following general formula: R.sup.1N(R.sup.2)(R.sup.3), where R.sup.1 is a moiety with 15 to 40 carbon atoms which contains at least one aromatic group and at least one aliphatic group, and which contains at least one functional group selected from hydroxyl groups, thiol groups, and primary or secondary amino groups, and/or has at least one carbon-carbon multiple bond, and R.sup.2 and R.sup.3, independently of one another, are the same or different aliphatic moieties containing 1 to 14 carbon atoms. The invention further relates to a method for producing the primary dispersions, and to coating agents which include the primary dispersions, and to the use of the primary dispersions for producing electrodeposition coatings, and also to conductive substrates coated with the coating compositions.

The invention relates to cationic water-dilutable binders comprising a water-soluble bismuth salt or chelate complex B, and a chain-extended epoxy-amine adduct EA which comprises moieties derived from epoxide compounds E2 having at least two epoxide groups per molecule, low molar mass epoxide compounds E3 having two epoxide groups per molecule, amidoamines A41 having at least one amide group and at least one amino group, made from amines A1 having at least two amino groups per molecule and a fatty acid A4, and one or more further amines A1, an amine A2 which has at least one secondary amino group per molecule, an amine A3 having at least one tertiary, and at least one primary amino group per molecule, fatty acids A4, and phenolic compounds A5 having at least two phenolic hydroxyl groups, to a process for their preparation, and to the use thereof as corrosion protection coatings.

An electrocoating composition is provided herein. The electrocoating composition includes an aqueous carrier. The electrocoating composition further includes a film forming binder. The film forming binder includes an epoxy-amine adduct and a blocked polyisocyanate crosslinking agent. The electrocoating composition further includes an anti-crater agent selected from the group of a polyester resin dispersion, a polyacrylate resin dispersion, and a combination thereof. The electrocoating composition further includes a supplemental anti-crater agent including a polyether modified polysiloxane.