The invention relates to aqueous, cationically stabilized primary dispersions comprising dispersed polymer particles having a Z-average particle diameter of 5 to 500 nm and which are obtainable by emulsion polymerization of at least one olefinically unsaturated monomer (A). The emulsion polymerization takes place in the presence of one or more emulsifiers (EQ) having the following general formula: R.sup.1N.sup.(R.sup.2)(R.sup.3)(R.sup.4)X.sup., where R.sup.1 is a moiety with 15 to 40 carbon atoms which contains at least one aromatic group and at least one aliphatic group, and which contains at least one functional group selected from hydroxyl groups, thiol groups, and primary or secondary amino groups, and/or has at least one carbon-carbon multiple bond, R.sup.2, R.sup.3, and R.sup.4, independently of one another, are the same or different aliphatic moieties containing 1 to 14 carbon atoms, and X stands for the acid anion of an organic or inorganic acid. The invention further relates to a method for producing the primary dispersions, and to coating agents which include the primary dispersions, and to the use of the primary dispersions for producing electrodeposition coatings, and also to conductive substrates coated with the coating compositions. The invention further relates to emulsifiers which are used for producing the primary dispersions according to the invention.

Disclosed herein are stable aqueous resinous dispersions and methods for forming such dispersions that include a zinc (II) amidine complex.

An object of the present invention is to provide a preparation method for improving the edge part rust prevention property in the preparation of a cationic electrodeposition coating composition containing a bismuth compound as a curing catalyst. The present invention provides a method for preparing a cationic electrodeposition coating composition, including a step of preparing a resin emulsion (i) containing an aminated resin (A) and a blocked isocyanate curing agent (B), a step of preparing a pigment dispersion paste (ii) containing a bismuth-metal oxide mixture liquid (C) containing a bismuth compound (c1), a metal oxide (c2), a monohydroxycarboxylic acid (c3) having 3 to 5 carbon atoms in total and a solvent; a pigment dispersion resin (D); a polyvalent acid (E); and a pigment (F), and a step of mixing the resin emulsion (i) and the pigment dispersion paste (ii).

The present disclosure is directed to an electrodeposited coating or a coated metal substrate comprising the electrodeposited coating, wherein the electrodeposited coating comprises: a plate-like pigment present in a pigment-to-binder ratio of at least 0.4:1; and an electrodeposited binder comprising: a first resin domain having a first glass transition temperature; and a second resin domain having a second glass transition temperature, wherein the first glass transition temperature is at least 10 C., greater than the second glass transition temperature, and the second glass transition temperature is greater than 50 C., and/or the first glass transition temperature is at least 80 C. and the second glass transition temperature is from 50 C. to 70 C. Also disclosed are electrodepositable coating compositions and methods of coating substrates.

The invention provides an electrodepositable coating composition comprising a resinous phase dispersed in an aqueous medium, said resinous phase comprising: (1) an ungelled active hydrogen-containing, cationic salt group-containing resin; (2) an at least partially blocked polyisocyanate curing agent; and (3) a pigment component, wherein the pigment component comprises an inorganic, platelike pigment present in the resinous phase, wherein the electrodepositable coating composition contains less than 8 percent by weight of a grind vehicle, based on the total weight of solids in the electrodepositable coating composition. The invention also provides methods of improving the corrosion resistance of a metal substrate and coated substrates.

The present invention provides a cationic electrodeposition coating composition with a rust prevention property enhanced by improving the adhesion and the blocking property of a coating film obtained from a cationic electrodeposition coating composition as compared with conventional ones. The present invention provides a cationic electrodeposition coating composition including an aminated epoxy resin and a blocked polyisocyanate curing agent, wherein the aminated epoxy resin is an aminated epoxy resin obtained by reacting an amine compound with an epoxy resin, the aminated epoxy resin has a molecular weight distribution of 2.7 or less, and a rate of elongation of an electrodeposition coating film formed by applying the cationic electrodeposition coating composition to a steel sheet such that a cured film thickness is 20 m, followed by baking at 160 C. for 15 minutes, is 0.1 to 4.5%.