C10G2/332

Fluidized bed processes and catalyst systems for Fischer-Tropsch conversion

Processes and catalyst systems are disclosed for performing Fischer-Tropsch (FT) synthesis to produce C.sub.4.sup.+ hydrocarbons, such as gasoline boiling-range hydrocarbons and/or diesel boiling-range hydrocarbons. Advantageously, catalyst systems described herein have additional activity (beyond FT activity) for in situ hydroisomerization and/or hydrocracking of wax that is generated according to the distribution of hydrocarbons obtained from the FT synthesis reaction. This not only improves the yield of hydrocarbons (e.g., C.sub.4-19 hydrocarbons) that are useful for transportation fuels, but also allows for alternative reactor types, such as a fluidized bed reactor.

Methods for preparation and use of liquid synthesis catalysts
11110438 · 2021-09-07 ·

Described herein are catalysts relating to liquid synthesis, methods of their preparation, and methods of their use. In an embodiment according to the present disclosure, a method of producing a catalyst for liquid synthesis comprises: providing a silica oxide support; pretreating the silica oxide support to remove air and moisture; impregnating the pretreated silica oxide support with cobalt from a cobalt source using a cobalt impregnation method; and calcinating the impregnated silica oxide support in an oven with a temperature ramping profile, wherein the calcinating comprises feeding air into the oven.

Base Oil Production via Dry Reforming
20210188633 · 2021-06-24 ·

A system and method for converting (dry reforming) natural gas (methane) and carbon dioxide via reformer catalyst in a dry reformer into syngas including carbon monoxide and hydrogen, and discharging the syngas to a Fischer-Tropsch (FT) reactor. Supplemental hydrogen is generated via water electrolysis and added to the syngas in route to the FT reactor to increase the molar ratio of hydrogen to carbon monoxide in the syngas. The syngas may be converted via FT catalyst in the FT reactor into FT waxes.

Catalyst comprising a boron-doped active phase

A catalyst containing an active phase comprising at least one metal of group VIIIB selected from cobalt, nickel, ruthenium and iron deposited on a support containing silica, alumina and at least one simple spinel MAl2O4 or mixed spinel MxM′(1-x)Al2O4) which is or is not partial, wherein M and M′ are separate metals selected from the group formed by magnesium, copper, cobalt, nickel, tin, zinc, lithium, calcium, caesium, sodium, potassium, iron and manganese, and wherein x is between 0 and 1, the values 0 and 1 being themselves excluded, characterised in that said active phase further comprises boron, the boron content being between 0.001% and 0.5% by weight with respect to the total weight of the catalyst, the value 0.5 being itself excluded.

Supported ε/ε′ iron carbide catalyst for Fischer-Tropsch synthesis reaction, preparation method thereof and Fischer-Tropsch synthesis process

The present disclosure relates to the technical field of Fischer-Tropsch synthesis reaction catalysts, and discloses a supported ε/ε′ iron carbide catalyst for Fischer-Tropsch synthesis reaction, preparation method thereof and Fischer-Tropsch synthesis process, wherein the method comprises the following steps: (1) dipping a catalyst carrier in a ferric salt aqueous solution, drying and roasting the dipped carrier to obtain a catalyst precursor; (2) subjecting the catalyst precursor and H.sub.2 to a precursor reduction at the temperature of 300-550° C.; (3) pretreating the material obtained in the step (2) with H.sub.2 and CO at the temperature of 90-185° C., wherein the molar ratio of H.sub.2/CO is 1.2-2.8:1; (4) preparing carbide with the material obtained in the step (3), H.sub.2 and CO at the temperature of 200-300° C., wherein the molar ratio of H.sub.2/CO is 1.0-3.2:1. The preparation method has the advantages of simple and easily obtained raw materials, simple and convenient operation steps, being capable of preparing the catalyst with 100% pure phase ε/ε′ iron carbide as the active phase, the catalyst has lower selectivity of CO.sub.2 and CH.sub.4 and higher selectivity of effective products.

NICKEL-IRON ALLOY HYDROGENATION CATALYST AND FABRICATING METHOD THEREOF
20210113999 · 2021-04-22 ·

A nickel-iron alloy hydrogenation catalyst and a fabricating method thereof are provided. The nickel-iron alloy hydrogenation catalyst has 65 to 95 atomic percent nickel; and 5 to 35 atomic percent of iron, wherein the nickel-iron alloy hydrogenation catalyst is spherical and has an average particle diameter of 180 to 300 nm. The nickel-iron alloy hydrogenation catalyst is present in a non-carrier form. The nickel-iron alloy hydrogenation catalyst can generate a hydrogenation reaction at a low temperature (about 130˜140° C.) and has a high conversion rate (compared to pure nickel catalyst).

PREPARATION OF A COBALT-CONTAINING CATALYST
20210053045 · 2021-02-25 ·

The present invention is directed to the preparation of a cobalt containing catalyst, a precipitate as an intermediate product, a Fischer-Tropsch catalyst and a process for producing normally gaseous, normally liquid and optionally normally solid hydrocarbons from synthesis gas. The precipitate and catalyst comprise crystalline Co(OH)(CO3)0.5, the crystals are needle shaped and have a surface area of at least 80 m.sup.2/g dry precipitate.

Start-up procedure for a Fischer-Tropsch process

The present invention generally relates to a Fischer-Tropsch process, in particular a Fischer-Tropsch process for converting a feed comprising a mixture of hydrogen and carbon monoxide gases, preferably in the form of a synthesis gas mixture, to hydrocarbons by contacting a cobalt-containing Fischer-Tropsch synthesis catalyst with a mixture of hydrogen and carbon monoxide in a reactor at a pressure of 4.0 MPa absolute or greater, wherein the process is initiated by a start-up procedure comprising the steps of: i) providing a feed comprising a mixture of hydrogen and carbon monoxide gases, preferably in the form of a synthesis gas mixture, to a reactor containing a cobalt-containing Fischer-Tropsch synthesis catalyst, wherein the pressure inside the reactor is 3.5 MPa absolute or below; and ii) maintaining the feed to the reactor, removing a product stream comprising hydrocarbons and maintaining the pressure inside the reactor at 3.5 MPa absolute or below for at least 15 hours, preferably for at least 50 hours.

Plasmonic nanoparticle catalysts and methods for producing long-chain hydrocarbon molecules

A plasmonic nanoparticle catalyst for producing hydrocarbon molecules by light irradiation, which comprises at least one plasmonic provider and at least one catalytic property provider, wherein the plasmonic provider and the catalytic property provider are in contact with each other or have distance less than 200 nm, and molecular composition of the hydrocarbon molecules produced by light irradiation is temperature-dependent. And a method for producing hydrocarbon molecules by light irradiation utilizing the plasmonic nanoparticle catalyst.

Graphene modified iron-based catalyst and preparation and application thereof for use in Fischer-Tropsch reaction

The present disclosure disclosures a graphene modified iron-based catalyst and preparation and application thereof for use in Fischer-Tropsch reaction, belonging to the technical field of catalytic conversion of synthesis gas. The catalyst consists of, by mass percent, 0.01-30% of graphene, 0-20% of promoter and 60-99.99% of iron oxide powder. The preparation process of the catalyst is as follows: the graphene, the iron oxide powder and the promoter are sequentially placed in an aqueous solution for ultrasonic treatment and stirring, and then rotary evaporation, drying and calcining are conducted. The preparation method is simple. The catalyst shows excellent activity in the Fischer-Tropsch reaction, and maintains a high CO conversion rate of 90% or above for a long time at a very high reaction space velocity; meanwhile, the alkane content in a product is low, and an olefin-alkane ratio can reach 14, thus having an extremely high industrial application value.