A method and an integrated system for reducing CO.sub.2 emissions in industrial processes. The method and integrated system (100) capture carbon dioxide (CO.sub.2) gas from a first gas stream (104) with a chemical absorbent to produce a second gas stream (106) having a higher concentration of carbon monoxide (CO) gas and a lower concentration of CO.sub.2 gas as compared to first gas stream. The CO gas in the second gas stream is used to produce C.sub.5 to C.sub.20 hydrocarbons in an exothermic reaction (108) with hydrogen (H.sub.2) gas (138). At least a portion of the heat generated in the exothermic reaction is used to regenerate the chemical absorbent with the liberation of the CO.sub.2 gas (128) captured from the first gas stream. Heat captured during the exothermic reaction can, optionally, first be used to generate electricity, wherein the heat remaining after generating electricity is used to thermally regenerate the chemical absorbent.

The invention relates to a method of manufacturing hydrocarbons by operating a Fischer-Tropsch reactor comprising a fixed bed of reduced Fischer-Tropsch catalyst that comprises cobalt as catalytically active metal. Further, the present invention relates to a mixture of hydrocarbons obtainable by said Fischer-Tropsch reaction.

In various aspects, systems and methods are provided for operating molten carbonate fuel cells with processes for iron and/or steel production. The systems and methods can provide process improvements such as increased efficiency, reduction of carbon emissions per ton of product produced, or simplified capture of the carbon emissions as an integrated part of the system. The number of separate processes and the complexity of the overall production system can be reduced while providing flexibility in fuel feed stock and the various chemical, heat, and electrical outputs needed to power the processes.

The invention has as its object a method for preparation of catalysts based on cobalt substrates, implementing a concatenation of stages for impregnation, drying and calcination under particular conditions.

The invention also relates to the use of said catalysts in Fischer-Tropsch synthesis methods.

A structurally promoted precipitated catalyst containing crystalline silica, at least one chemical promoter selected from the group consisting of alkali metals, and iron, the structurally promoted precipitated catalyst comprising maghemite and hematite catalytic phases, and exhibiting a main reduction peak temperature, as determined by TPR, in the range of from about 210 C. to about 350 C. A method of producing the structurally promoted precipitated catalyst is also provided.

The present invention provides an iron-carbide/silica composite catalyst that is highly reactive to a Fischer-Tropsch synthesis by firstly forming an iron-silicate structure having large specific surface area and well-developed pores through a hydrothermal reaction of an iron salt with a silica particle having a nanostructure, and then activating the iron-silicate structure in a high temperature carbon monoxide atmosphere. When using the iron-carbide/silica composite catalyst according to the present invention in the Fischer-Tropsch synthesis reaction, it is possible to effectively prepare liquid hydrocarbon with a high CO conversion rate and selectivity.

A process for preparing paraffins and waxes includes providing a gas mixture comprising hydrogen and carbon monoxide to at least two conversion reactors for catalytically converting the gas mixture to obtain an initial Fischer-Tropsch product comprising paraffins having from 5 to 300 carbon atoms. The initial Fischer-Tropsch product streams from each of the reactors are combined before being subjected to a hydrogenation step. The hydrogenated product stream is separated into C5-C9, C10-C17 and C18-300 fractions. The C18-C300 fraction is separated to obtain one or more light waxes having a congealing point in the range of 30 to 75 C. and a heavy wax having a congealing point in the range of 75 to 120 C. The relative concentrations of the C5-C9 and the C10-C17 fractions, and the concentrations of the light and heavy waxes is changed by raising, lowering or maintaining the reaction temperature of at least one of the reactors.

The present invention relates to a method for producing hydrocarbons from a gas mixture comprising hydrogen and carbon monoxide, in at least two conversion reactors, being the first and second reactor, said reactors comprising catalysts. The reactors can be placed in series or parallel.

Disclosed is a hybrid catalyst system for the production of hydrogen/carbon monoxide syngas. The hybrid catalyst system includes a dye, a rhenium (Re) catalyst, and a cobalt (Co) catalyst grafted on a semiconductor metal oxide. The hybrid catalyst system can produce syngas without the aid of external energy and enables control over the ratio of hydrogen/carbon monoxide formed. Therefore, the hybrid catalyst system can find application in various industrial fields, including chemical fuel production.

The invention relates to a method for start-up and operation of a Fischer-Tropsch reactor comprising the steps of: providing a reactor with a fixed bed of Fischer-Tropsch catalyst precursor that comprises cobalt as catalytically active metal; supplying an initial hydrogen containing gaseous feed stream to the reactor, at a reduction temperature and pressure; supplying a further gaseous feed stream comprising carbon monoxide and hydrogen to the reactor; converting carbon monoxide and hydrogen supplied with the second gaseous feed stream to the reactor into hydrocarbons at a reaction temperature, wherein the reaction temperature is set at a value of at least 200 C. and hydrocarbons are produced.