A real-time virtual reality welding system including a programmable processor-based subsystem, a spatial tracker operatively connected to the programmable processor-based subsystem, at least one mock welding tool capable of being spatially tracked by the spatial tracker, and at least one display device operatively connected to the programmable processor-based subsystem. The system is capable of simulating, in virtual reality space, a weld puddle having real-time molten metal fluidity and heat dissipation characteristics. The system is further capable of importing data into the virtual reality welding system and analyzing the data to characterize a student welder's progress and to provide training.

A real-time virtual reality welding system including a programmable processor-based subsystem, a spatial tracker operatively connected to the programmable processor-based subsystem, at least one mock welding tool capable of being spatially tracked by the spatial tracker, and at least one display device operatively connected to the programmable processor-based subsystem. The system is capable of simulating, in virtual reality space, a weld puddle having real-time molten metal fluidity and heat dissipation characteristics. The system is further capable of importing data into the virtual reality welding system and analyzing the data to characterize a student welder's progress and to provide training.

Systems and methods to aid a welder or welding student. A system may provide a real-world arc welding system or a virtual reality arc welding system along with a computerized eyewear device having a head-up display (HUD). The computerized eyewear device may be worn by a user under a conventional welding helmet as eye glasses are worn and may wirelessly communicate with a welding power source of a real-world arc welding system or a programmable processor-based subsystem of a virtual reality arc welding system.

Systems and methods to aid a welder or welding student. A system may provide a real-world arc welding system or a virtual reality arc welding system along with a computerized eyewear device having a head-up display (HUD). The computerized eyewear device may be worn by a user under a conventional welding helmet as eye glasses are worn and may wirelessly communicate with a welding power source of a real-world arc welding system or a programmable processor-based subsystem of a virtual reality arc welding system.

An embodiment of a system includes a marking tool configured to apply one or more markers on a first surface of a workpiece for a live welding session. The one or more markers have known geometric properties that may facilitate determination of the first surface and a weld joint. An embodiment of a method includes applying a first set of one or more markers to a first surface of a workpiece, detecting the applied first set of one or more markers with a camera, and determining, via processing circuitry coupled to the camera, at least one of the first surface of the workpiece and a weld joint based at least in part on the detected first set of one or more markers.

An embodiment of a system includes a marking tool configured to apply one or more markers on a first surface of a workpiece for a live welding session. The one or more markers have known geometric properties that may facilitate determination of the first surface and a weld joint. An embodiment of a method includes applying a first set of one or more markers to a first surface of a workpiece, detecting the applied first set of one or more markers with a camera, and determining, via processing circuitry coupled to the camera, at least one of the first surface of the workpiece and a weld joint based at least in part on the detected first set of one or more markers.

Improvements to helmet assemblies with flip-type welding visors are provided. In one embodiment, a return mechanism applies a predetermined force to a wireform spring. The return mechanism applies a force between a welding visor and a grinding shell, while concurrently reducing rotational forces needed to flip up the welding visor from the grinding shell. In another embodiment, a combination of an adjustable spring and a slide stop provides an adjustable stopping position for the wireform spring. The adjustable stopping position permits adjustable balancing of the forces that are applied to the wireform spring.

In some examples, a system includes an article of personal protective equipment (PPE) comprising one or more sensors, the one or more sensors configured to generate usage data that is indicative of an operation of the article of PPE; and at least one computing device comprising a memory and one or more computer processors that: receive the usage data that is indicative of the operation of the article of PPE; apply the usage data to a safety learning model that predicts a likelihood of an occurrence of a safety event associated with the article of PPE based at least in part on previously generated usage data that corresponds to the safety event; and perform, based at least in part on predicting the likelihood of the occurrence of the safety event, at least one operation.

Protective headgear including an automatic darkening filter with an array of switchable shutters, and including a shutter control system, at least one workview image acquisition device, and at least one eye position monitoring device, wherein the shutter control system is controllably connected to each switchable shutter of the array of switchable shutters so as to control the switching of each of the switchable shutters, and is receivably connected to the at least one workview image acquisition device and to the at least one eye position monitoring device.

Protective headgear including an automatic darkening filter with an array of switchable shutters, and including a shutter control system, at least one workview image acquisition device, and at least one eye position monitoring device, wherein the shutter control system is controllably connected to each switchable shutter of the array of switchable shutters so as to control the switching of each of the switchable shutters, and is receivably connected to the at least one workview image acquisition device and to the at least one eye position monitoring device.