Patent classifications
C23C22/18
Method for treatment of a chromium finish surface
A method for post-treatment of a chromium finish surface to improve corrosion resistance comprising a) providing a substrate having a chromium finish surface, and at least one intermediate layer between the chromium finish surface and the substrate, selected from the group consisting of nickel, nickel alloys, copper and copper alloys, wherein the chromium finish surface is a surface of a trivalent chromium plated layer, obtained by electroplating the substrate, having the at least one intermediate layer, in a plating bath, the plating bath comprising chromium (III) ions; b) contacting the chromium finish surface with an aqueous solution, comprising a permanganate, at least one compound which is selected from a phosphorus-oxygen compound, a hydroxide, a nitrate, a borate, boric acid, a silicate, or a mixture of two or more of these compounds; c) forming a transparent corrosion protection layer onto the chromium finish surface during step b.
Grain-oriented electrical steel sheet and method for producing grain-oriented electrical steel sheet
A grain-oriented electrical steel sheet according to one embodiment of the present invention includes a steel sheet and an insulation coating, in which the insulation coating contains a first metal phosphate, which is a metal phosphate of one or two more metals selected from Al, Fe, Mg, Mn, Ni, and Zn; a second metal phosphate, which is a metal phosphate of one or two more metals selected from Co, Mo, V, W, and Zr; and colloidal silica, the insulation coating does not contain chromate, and an elution amount of phosphoric acid of the insulation coating as determined by boiling the grain-oriented electrical steel sheet in a boiled pure water for 10 minutes, then measuring an elution amount of phosphoric acid into the pure water, and dividing the amount of phosphoric acid by the area of the insulation coating of the boiled grain-oriented electrical steel sheet is 30 mg/m.sup.2 or less.
Grain-oriented electrical steel sheet and method for producing grain-oriented electrical steel sheet
A grain-oriented electrical steel sheet according to one embodiment of the present invention includes a steel sheet and an insulation coating, in which the insulation coating contains a first metal phosphate, which is a metal phosphate of one or two more metals selected from Al, Fe, Mg, Mn, Ni, and Zn; a second metal phosphate, which is a metal phosphate of one or two more metals selected from Co, Mo, V, W, and Zr; and colloidal silica, the insulation coating does not contain chromate, and an elution amount of phosphoric acid of the insulation coating as determined by boiling the grain-oriented electrical steel sheet in a boiled pure water for 10 minutes, then measuring an elution amount of phosphoric acid into the pure water, and dividing the amount of phosphoric acid by the area of the insulation coating of the boiled grain-oriented electrical steel sheet is 30 mg/m.sup.2 or less.
ELECTRICAL STEEL SHEET HAVING INSULATING COATING, METHOD FOR PRODUCING THE SAME, TRANSFORMER CORE AND TRANSFORMER USING THE ELECTRICAL STEEL SHEET, AND METHOD FOR REDUCING DIELECTRIC LOSS IN TRANSFORMER
An electrical steel sheet having an insulating coating is provided. The electrical steel sheet is capable of reducing dielectric loss in a transformer in a case where the electrical steel sheet is used in a transformer core.
An electrical steel sheet having an insulating coating, the insulating coating being disposed on at least one of surfaces of the electrical steel sheet, the insulating coating having a relative dielectric constant at 1000 Hz of less than or equal to 15.0 and a dielectric loss tangent at 1000 Hz of less than or equal to 20.0.
PRODUCTION METHOD FOR TREATMENT SOLUTION FOR FORMING INSULATING COATING, PRODUCTION METHOD FOR STEEL SHEET HAVING INSULATING COATING, AND PRODUCTION APPARATUS FOR TREATMENT SOLUTION FOR FORMING INSULATING COATING
A production method for a treatment solution for forming an insulating coating. The method includes mixing a solution A containing, on a PO.sub.4.sup.3− basis, 0.20 mol/L or more and 10 mol/L or less of at least one of (i) phosphoric acid and (ii) a phosphate salt, and containing, on a metal basis, less than 0.50 mol/L of one or more particulate metal compounds, and a solution B containing, on a metal basis, 0.50 mol/L or more and 20.0 mol/L or less of the one or more particulate metal compounds, and containing, on a PO.sub.4.sup.3− basis, less than 0.20 mol/L of at least one of (i) phosphoric acid and (ii) a phosphate salt, and stirring with a turbine stator-type high-speed stirrer such that a peripheral speed of a turbine reaches 10 m/s or more within 60 seconds after starting the mixing of the solution A and the solution B.
METHOD FOR TREATING AND PHOSPHATIZING METAL BOARD WITHOUT USING ACID
A method for treating and phosphatizing a metal board without using acid includes the following steps: performing a degreasing step to remove grease and dirt from a surface of the metal board with a degreasing agent; performing a blast-peening step by blasting and peening polygon blast-peening granules on the metal board through a centrifugal impeller to remove an oxidized layer; performing a washing step to clean remaining powders from the metal board after the blast-peening step; performing a phosphatizing step to form a protective phosphate coating on the metal board; performing another washing step to wash off remaining phosphatizing agents from the metal board; performing a rustproofing step to apply a rustproofing agent on the metal board; and performing a drying step to dry the metal board.
METHOD FOR TREATING AND PHOSPHATIZING METAL BOARD WITHOUT USING ACID
A method for treating and phosphatizing a metal board without using acid includes the following steps: performing a degreasing step to remove grease and dirt from a surface of the metal board with a degreasing agent; performing a blast-peening step by blasting and peening polygon blast-peening granules on the metal board through a centrifugal impeller to remove an oxidized layer; performing a washing step to clean remaining powders from the metal board after the blast-peening step; performing a phosphatizing step to form a protective phosphate coating on the metal board; performing another washing step to wash off remaining phosphatizing agents from the metal board; performing a rustproofing step to apply a rustproofing agent on the metal board; and performing a drying step to dry the metal board.
PASSIVATION COMPOSITION BASED ON TRIVALENT CHROMIUM
An aqueous passivation composition, having a pH of less than 3, comprising: i) a source of trivalent chromium ions; ii) at least one -hydroxycarboxylic acid having general formula (I): R.sub.1CH(OH)COOH (I); wherein: R.sub.1 represents a hydrogen atom, a C1-C4 alkyl group, a C2-C6 alkenyl group, a C1-C6 alkoxy group, a C.sub.3-C.sub.6 cycloalkyl group or a C6-C10 aryl group; iii) phosphoric acid; iv) at least one water-soluble polyphosphonic acid or a water-soluble salt thereof, said polyphosphonic acid having general formula (II): Z[PO(OH).sub.2].sub.n (II); in which: n is at least 2; and Z is a connecting organic moiety having an effective valency of n, said polyphosphonic acid including at least two phosphonic groups separated by an alkylene bridge having 1 or 2 carbon atoms (C.sub.1-C.sub.2 alkylene); and v) at least one divalent metal cation;
wherein said composition is substantially free of: nitrate and fluoride anions, and hexavalent chromium.
PASSIVATION COMPOSITION BASED ON TRIVALENT CHROMIUM
An aqueous passivation composition, having a pH of less than 3, comprising: i) a source of trivalent chromium ions; ii) at least one -hydroxycarboxylic acid having general formula (I): R.sub.1CH(OH)COOH (I); wherein: R.sub.1 represents a hydrogen atom, a C1-C4 alkyl group, a C2-C6 alkenyl group, a C1-C6 alkoxy group, a C.sub.3-C.sub.6 cycloalkyl group or a C6-C10 aryl group; iii) phosphoric acid; iv) at least one water-soluble polyphosphonic acid or a water-soluble salt thereof, said polyphosphonic acid having general formula (II): Z[PO(OH).sub.2].sub.n (II); in which: n is at least 2; and Z is a connecting organic moiety having an effective valency of n, said polyphosphonic acid including at least two phosphonic groups separated by an alkylene bridge having 1 or 2 carbon atoms (C.sub.1-C.sub.2 alkylene); and v) at least one divalent metal cation;
wherein said composition is substantially free of: nitrate and fluoride anions, and hexavalent chromium.
Insulating-coated oriented magnetic steel sheet and method for manufacturing same
Provided are an insulating-coated oriented magnetic steel sheet having an insulating coating of excellent heat resistance, and a method for manufacturing the same. This insulating-coated oriented magnetic steel sheet has an oriented magnetic steel sheet, and an insulating coating arranged on the surface of the oriented magnetic steel sheet. The insulating coating contains Si, P, and O, and at least one element selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, and Mn, the K-absorption edge of the P in the insulating coating having an XAFS spectrum that exhibits three absorption peaks from 2156 eV to 2180 eV.