The present invention relates to a composition for forming an insulation coating film of an oriented electrical steel sheet, including a first component (A) including a composite metal phosphate, a derivative thereof, or a mixture thereof, and a second component (B) including at least two colloidal silicas having different average particle diameters, a method for forming an insulation coating film using the same, and an oriented electrical steel sheet having an insulation coating film formed thereon.

This disclosure relates to an inorganic-organic metal phosphate ceramic coating from the reaction of an inorganic phosphate of the formulas (i) A.sub.m(H.sub.2PO.sub.4).sub.m.nH.sub.2O or (ii) AH.sub.3(PO.sub.4).sub.2.nH.sub.2O; where A is ammonium or an m-valent metal element; m=1, 2, or 3; and n is 0 to 25; and at least one metal oxide or hydroxide represented by the formula B.sub.2mO.sub.m or B(OH).sub.2m, where B is a 2m-valent metal; and m=1 or 1.5; thereof; and at least one polymer capable of reacting with at least the one metal oxide or hydroxide; or a first organic precursor combined with the inorganic phosphate and a second organic precursor combined with the at least one metal oxide or hydroxide, the second organic precursor configured to chemically react with the one or more first organic precursor.

This disclosure relates to an inorganic-organic metal phosphate ceramic coating from the reaction of an inorganic phosphate of the formulas (i) A.sub.m(H.sub.2PO.sub.4).sub.m.nH.sub.2O or (ii) AH.sub.3(PO.sub.4).sub.2.nH.sub.2O; where A is ammonium or an m-valent metal element; m=1, 2, or 3; and n is 0 to 25; and at least one metal oxide or hydroxide represented by the formula B.sub.2mO.sub.m or B(OH).sub.2m, where B is a 2m-valent metal; and m=1 or 1.5; thereof; and at least one polymer capable of reacting with at least the one metal oxide or hydroxide; or a first organic precursor combined with the inorganic phosphate and a second organic precursor combined with the at least one metal oxide or hydroxide, the second organic precursor configured to chemically react with the one or more first organic precursor.

Disclosed is an activating rinse for treating at least a portion of a substrate, comprising a dispersion of metal phosphate particles having a D.sub.90 particle size of no greater than 10 μm, wherein the metal phosphate comprises divalent or trivalent metals or combinations thereof; a dispersant; and a metal sulfate salt. Methods of treating a substrate with the activating rinse also are disclosed. Optionally, substrates treated with the activating rinse also are disclosed.

Disclosed is an activating rinse for treating at least a portion of a substrate, comprising a dispersion of metal phosphate particles having a D.sub.90 particle size of no greater than 10 μm, wherein the metal phosphate comprises divalent or trivalent metals or combinations thereof; a dispersant; and a metal sulfate salt. Methods of treating a substrate with the activating rinse also are disclosed. Optionally, substrates treated with the activating rinse also are disclosed.

A treatment agent for chromium-free insulating coating formation suitable for forming an insulating coating on a surface of a grain-oriented electrical steel sheet. The treatment agent includes components (A), (B), (C), and (D). The component (B) is contained in an amount of 50 to 150 parts by mass on a SiO.sub.2 solid basis, and the component (C) is contained in an amount of 5.0 parts by mass or more on an elemental metal basis, the amounts being based on 100 parts by mass, on a solid basis, of the component (A). The component (D) is contained in an amount that a molar ratio of M.sup.2+ and M.sup.3+, each being a metal element in the treatment agent for chromium-free insulating coating formation, to a phosphorus element P satisfies a specified relationship, and the treatment agent for chromium-free insulating coating formation has a pH of less than 4.5.

A treatment agent for chromium-free insulating coating formation suitable for forming an insulating coating on a surface of a grain-oriented electrical steel sheet. The treatment agent includes components (A), (B), (C), and (D). The component (B) is contained in an amount of 50 to 150 parts by mass on a SiO.sub.2 solid basis, and the component (C) is contained in an amount of 5.0 parts by mass or more on an elemental metal basis, the amounts being based on 100 parts by mass, on a solid basis, of the component (A). The component (D) is contained in an amount that a molar ratio of M.sup.2+ and M.sup.3+, each being a metal element in the treatment agent for chromium-free insulating coating formation, to a phosphorus element P satisfies a specified relationship, and the treatment agent for chromium-free insulating coating formation has a pH of less than 4.5.

A pre-coating agent composition for a grain-oriednted electrical steel sheet, a grain-oriednted electrical steel sheet including the same, and a manufacturing method thereof are provided. Particularly, a pre-coating agent composition for a grain-oriednted electrical steel sheet including an acid containing boron (B); and a solvent, a grain-oriednted electrical steel sheet including the same, and a manufacturing method thereof are provided.

This coated metal sheet for exterior covering has a metal sheet and a top coating layer disposed on the metal sheet, the top coating layer is configured from a fluororesin and contains a gloss control agent comprising 0.01-15 vol % of microporous particles and a matte agent comprising primary particles, and the coated metal sheet satisfies the belowmentioned formulae. In the number-based particle size distribution of the gloss control agent and the matte agent, R is the number average particle size (μm) of the gloss control agent, D1.sub.97.5 and D2.sub.97.5 represent the 97.5% particle size (μm) of the gloss control agent and the matte agent, Ru is the upper limit particle size (μm) of the gloss control agent, and T is the top coating layer thickness (μm).

D1.sub.97.5/T≦0.9

Ru≦1.2T

R≧1.0

0.5≦D2.sub.97.5/T≦7.0

3≦T≦40.

This grain-oriented electrical steel sheet includes a base steel sheet, a forsterite-based primary film disposed on a surface of the base steel sheet, and a phosphate-based tension-imparting film containing no chromium, which is disposed on a surface of the primary film. In a case where a Ti content and a S content are respectively expressed as XTi and XS, by mass %, the forsterite-based primary film satisfies Expression (1) and Expression (2). A strain-introduced magnetic domain control is performed on the grain-oriented electrical steel sheet.

0.10≤XTi/XS≤10.00   Expression (1)

XTi+XS≥0.10 mass %.   Expression (2)