Patent classifications
C03B37/02727
SLOW COOLING OF OPTICAL FIBERS HAVING HALOGEN DOPED CORES
A method of processing an optical fiber includes drawing the optical fiber from an optical fiber preform within a draw furnace, the optical fiber extending from the draw furnace along a process pathway, the optical fiber comprising at least one halogen-doped core; and drawing the optical fiber through at least one slow cooling device positioned downstream from the draw furnace at a draw speed. The at least one slow cooling device exposes the optical fiber to a slow cooling device process temperature greater than or equal to 800° C. and less than or equal to 1600° C. The draw speed is such that the optical fiber has a residence time of at least 0.1 s in the at least one slow cooling device. An optical fiber made by such a process is also disclosed.
VACUUM SLOW COOLING DEVICE FOR OPTICAL FIBER DRAW
A method of processing an optical fiber includes drawing the optical fiber from a heated glass source, reheating the optical fiber, and cooling the optical fiber under vacuum at a cooling rate less than the cooling rate of the optical fiber in air at 25° C. and 1 atm. Cooling the optical fiber under vacuum is conducted after reheating the optical fiber. Cooling the optical fiber under vacuum reduces the rate of heat transfer from the optical fiber, which may enable further relaxation of the glass and reduction in the fictive temperature of the optical fiber. A system for processing an optical fiber includes a furnace containing a fiber preform, a first positioner, a reheating device, and a treatment device downstream of the reheating device, the treatment device operable to cool the optical fiber under vacuum to reduce the rate of heat transfer from the optical fiber.
RF plasma optical fiber annealing apparatuses, systems, and methods of using the same
Methods, apparatuses and systems of manufacturing an optical fiber are disclosed herein. The methods may include heating an optical preform in a draw furnace, drawing an optical fiber from the optical preform, cooling the optical fiber with a slow cooling device, and annealing the optical fiber by passing the optical fiber through an RF plasma heating apparatus.
System and method for optical fiber preform preparation via high-surface-area coating
The present disclosure relates to a method for forming a glass, ceramic or composite material. The method may involve initially forming a plurality of tubes and then performing a coating operation to coat the plurality of tubes with materials containing metal or metalloid elements, including inorganic compounds, organometallic compounds, or coordination complexes to form coated tubes. The method may further include performing at least one of a thermal operation or a thermochemical operation on the coated tubes to form a solid glass, ceramic, or composite structure with dimensions representing at least one of a rod or fiber.
OPTICAL FIBER DRAW PRODUCTION SYSTEMS, PRESSURE DEVICES AND METHODS APPLYING PRESSURE TO OPTICAL FIBER
Optical fiber draw production systems, pressure devices, and methods of fabrication of optical fiber are disclosed. In one embodiment, a method of forming an optical fiber includes heating a preform to draw the optical fiber through a draw furnace, and passing the optical fiber through a pressure device while the optical fiber is still forming, wherein a pressure within the pressure device is greater than an atmospheric pressure.
Systems and methods for processing an optical fiber
A system and method for processing an optical fiber includes a treatment device disposed downstream of a furnace and including a treating zone. The treating zone includes a fiber inlet and fiber outlet and is configured to cool the optical fiber at a reduced pressure below ambient pressure and at a slow cooling rate less than an ambient cooling rate. A nozzle assembly is disposed at one or more of the fiber inlet, the fiber outlet, upstream of the treating zone, and downstream of the treating zone. The nozzle assembly includes multiple baffle plates defining a number of nozzle chambers, each nozzle chamber having a nozzle chamber pressure, wherein each baffle plate includes an orifice having a predetermined effective orifice diameter through which the optical fiber passes. Each nozzle chamber is configured to sequentially change a nozzle chamber pressure between the reduced pressure and ambient pressure.
METHODS AND SYSTEMS FOR PROCESSING OPTICAL FIBER
In some embodiments, a method for processing an optical fiber includes: drawing an optical fiber through a draw furnace, conveying the optical fiber through a flame reheating device downstream from the draw furnace, wherein the flame reheating device comprises one or more burners each comprising: a body having a top surface and an opposing bottom surface, an opening within the body extending from the top surface through the body to the bottom surface, wherein the optical fiber passes through the opening, and one or more gas outlets within the body; and igniting a flammable gas provided by the one or more gas outlets to form a flame encircling the optical fiber passing through the opening, wherein the flame heats the optical fiber by at least 100 degrees Celsius at a heating rate exceeding 10,000 degrees Celsius/second.
OPTICAL FIBER WITH LOW FICTIVE TEMPERATURE
Optical fibers having low fictive temperature and methods of making such fibers are described. Management of the cooling rate of an optical fiber during fiber draw permits control over the fictive temperature of the fiber. Non-monotonic cooling rates are shown to promote reductions in fiber fictive temperature. The non-monotonic cooling includes slower cooling rates in upstream portions of the process pathway and faster cooling rates in downstream portions of the process pathway. Reduction in fiber fictive temperature is achieved by controlling the ambient temperature of the fiber to slow the cooling rate of the fiber in upstream portions of the process pathway that correspond to the fiber temperature regime in which the fiber viscosity is sufficiently low to permit efficient structural relaxation. Increases in cooling rate in downstream portions of the process pathway permit adjustment of fiber temperature as needed to meet entrance temperature requirements of downstream processing units. Lower fiber fictive temperature and lower fiber attenuation are achieved at faster draw speeds through non-monotonic cooling of fiber temperature.
Method for manufacturing optical fiber
A method for manufacturing an optical fiber includes: drawing an optical fiber from an optical fiber preform in a drawing furnace; and cooling the optical fiber in an annealing furnace. When the optical fiber enters the annealing furnace, a temperature difference between a temperature of the optical fiber and a fictive temperature of glass in a core of the optical fiber is 300° C. or less. The optical fiber is cooled for 0.01 seconds or more in the annealing furnace so that the temperature of the optical fiber becomes 1300° C. or more and 1800° C. or less.
Vacuum slow cooling device for optical fiber draw
A method of processing an optical fiber includes drawing the optical fiber from a heated glass source, reheating the optical fiber, and cooling the optical fiber under vacuum at a cooling rate less than the cooling rate of the optical fiber in air at 25° C. and 1 atm. Cooling the optical fiber under vacuum is conducted after reheating the optical fiber. Cooling the optical fiber under vacuum reduces the rate of heat transfer from the optical fiber, which may enable further relaxation of the glass and reduction in the fictive temperature of the optical fiber. A system for processing an optical fiber includes a furnace containing a fiber preform, a first positioner, a reheating device, and a treatment device downstream of the reheating device, the treatment device operable to cool the optical fiber under vacuum to reduce the rate of heat transfer from the optical fiber.