C04B35/62831

CMC MANUFACTURING WITH A MOLD

A porous fiber preform enclosed within a mold may be melt infiltrated by pouring a molten material through an inlet of the mold, the porous fiber preform comprising ceramic fibers. A ceramic matrix composite component comprising the ceramic fibers may be formed by solidifying the molten material that is in the mold and in the porous fiber preform.

POLYCRYSTALLINE DIAMOND

A PCD body comprises a skeletal mass of inter-bonded diamond grains defining interstices between them. At least some of the interstices contain a filler material comprising a metal catalyst material for diamond, the filler material containing Ti, W and an additional element M selected from the group consisting of V, Y, Nb, Hf, Mo, Ta, Zr Cr, Zr and the rare earth elements. The content of Ti within the filler material is at least 0.1 weight % and at most 20 weight %. The content of M within the filler material is at least 0.1 weight % and at most 20 weight %, and the content of W within the filler material is at least 5 weight % and at most 50 weight % of the filler material.

Process for rapid processing of SiC and graphitic matrix TRISO-bearing pebble fuels
11984232 · 2024-05-14 · ·

A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble.

Composite coating layer for ceramic matrix composite substrate

An article may include a substrate including a ceramic matrix composite (CMC); a composite coating layer including a first coating material that includes a rare-earth disilicate and a second coating material that includes at least one of a rare-earth monosilicate, a CMAS-resistant material, or a high-temperature dislocating material, where the second coating material forms a substantially continuous phase in the composite coating layer.

Hardfacing containing tungsten carbide particles with barrier coating and methods of making the same
10343212 · 2019-07-09 ·

A composite composition comprising tungsten carbide particles having a barrier coating and a binder is described, which is used as hardfacing materials. The tungsten carbide particles comprise at least one kind of cast tungsten carbide, carburized tungsten carbide, macro-crystalline tungsten carbide and sintered tungsten carbide. The barrier coating comprises at least one of metal carbides, borides, nitrides, carbonitrides, carboborides, nitroborides and carbonitroborides. The binder alloys take one of the forms selected from a welding/brazing tube, rod, rope, powder, paste, slurry and cloth, which are suitable for being applied by various welding or brazing methods. The barrier coating would prevent or mitigate the degradation of the tungsten carbide particles due to attack of a molten binder alloy during a welding or brazing process.

THERMOELECTRIC COMPOSITE MATERIAL COMPRISING MXENE AND METHOD FOR MANUFACTURING THE SAME

A thermoelectric composite material includes MXene inserted at a boundary of a crystal grain consisting of a thermoelectric material. Accordingly, the thermoelectric composite material may have a reduced thermal conductivity and an increased electrical conductivity. Furthermore, a mechanical property of the thermoelectric composite material may be improved. Thus, the thermoelectric composite material may improve a thermoelectric ability of a thermoelectric module.

COMPOSITE COATING LAYER FOR CERAMIC MATRIX COMPOSITE SUBSTRATE

An article may include a substrate including a ceramic matrix composite (CMC); a composite coating layer including a first coating material that includes a rare-earth disilicate and a second coating material that includes at least one of a rare-earth monosilicate, a CMAS-resistant material, or a high-temperature dislocating material, where the second coating material forms a substantially continuous phase in the composite coating layer.

Methods of forming polycrystalline diamond compacts and earth-boring tools

A method of forming a polycrystalline diamond compact comprises providing metallized diamond particles including diamond particles including nanograins of a sweep catalyst secured thereto, the sweep catalyst comprising at least one of tungsten and tungsten carbide and constituting between about 0.01 weight percent and about 1.0 weight percent of the metallized diamond particles and placing the metallized diamond particles and a metal solvent catalyst in a container. The metallized diamond particles are subjected to a high-temperature, high-pressure process in the presence of the metal solvent catalyst to form a polycrystalline diamond material having inter-bonded diamond grains and nanograins of tungsten carbide, the nanograins of tungsten carbide covering less than about twenty percent of a surface area of the inter-bonded diamond grains. Polycrystalline diamond compacts and earth-boring tools including the polycrystalline diamond compacts are also disclosed.

Method for fabrication of fully ceramic microencapsulation nuclear fuel
10109378 · 2018-10-23 · ·

Currently, the commercial fuel of choice, UO.sub.2-zircaloy, is economical due to an established and simple fabrication process. However, the alternatives to the UO.sub.2-zircaloy that may improve on system safety are sought. The fully ceramic microencapsulated (FCM) fuel system that is potentially inherently safe fuel and is an improvement on the UO.sub.2-zircaloy system is prohibitively expensive because of the known methods to produce it. Disclosed herein is a new production route and fixturing that produces identical or superior FCM fuel consistent with mass production by providing a plurality of tristructural-isotropic fuel particles; mixing the plurality of tristructural-isotropic fuel particles with ceramic powder to form a mixture; placing the mixture in a die; and applying a current to the die so as to sinter the mixture by direct current sintering into a fuel element.

Hardfacing Containing Tungsten Carbide Particles with Barrier Coating and Methods of Making the Same
20180178283 · 2018-06-28 ·

A hardfacing composition comprising tungsten carbide particles having a barrier coating and a binder alloy is disclosed. The tungsten carbide particles comprise at least one kind of cast tungsten carbide, carburized tungsten carbide, macro-crystalline tungsten carbide, or sintered tungsten carbide. The barrier coating comprises at least one of metallic carbides, borides, nitrides, or their hybrid compounds. The hardfacing composition takes one of the forms selected from a welding/brazing tube, rod, rope, powder, paste, slurry, or cloth, which are suitable for being applied by various welding or brazing methods. The barrier coating would prevent or mitigate the degradation of the tungsten carbide particles due to attack of a molten binder alloy during a welding or brazing process. One of thermoreactive deposition/diffusion methodshalide activated pack cementation for making tungsten carbide particles having a barrier coating is disclosed.