Patent classifications
C04B35/62839
METHOD OF PRODUCING SiC-Si COMPOSITE COMPONENT AND SiC-Si COMPOSITE COMPONENT
The present invention relates to a method of producing a SiCSi composite component. The method includes preparing a first molded body containing SiC particles by a 3D printing method, wherein the first molded body has a first average pore diameter M.sub.1;
forming a second molded body, in which the first molded body and a dispersion containing carbon particles are brought into contact so that the pores are impregnated with the carbon particles, wherein the carbon particles have a secondary particle having an average particle diameter M.sub.2, and the carbon particles satisfy the following formula:
M.sub.2M.sub.1/10; and
forming a SiCSi composite component by carrying out that the second molded body is impregnated with a metallic Si and is reactively sintered;
wherein the content of Si is in the range of 5% by mass to 40% by mass in the SiCSi composite component.
SIC-BOUND HARD MATERIAL PARTICLES, POROUS COMPONENT FORMED WITH SIC-BOUND DIAMOND PARTICLES, METHOD OF PRODUCING SAME AND USE THEREOF
The invention relates to SiC-bound diamond hard material particles, a porous component formed with SiC-bound diamond particles, methods for producing same and the use thereof. Diamond hard material particles and components have a composition of 30 vol. % to 65 vol. % diamond, 70 vol % to 35 vol. % SiC and 0 to 30 vol. % Si, and a component has a porosity in the range of 10% to 40%
Channel box
A channel box in an embodiment includes a tubular portion. The tubular portion includes a first tubular layer, a second tubular layer, and an intermediate tubular layer. The first tubular layer contains silicon carbide as a major component. The second tubular layer is in parallel to and surrounds or is surrounded by the first tubular layer and contains silicon carbide fibers and silicon carbide complexed with the silicon carbide fibers. The intermediate tubular layer is disposed between the first tubular layer and the second tubular layer and contains a solid lubricant.
Process for rapid processing of SiC and graphitic matrix TRISO-bearing pebble fuels
A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble.
COMPOSITION AND PROCESS FOR PELLETIZING CARBON-BASED MATERIALS FOR PROPPANT AND INDUSTRIAL APPLICATIONS
A method for producing an electrically-conductive pellet includes reducing a size of a first material. The method also includes wetting the first material to produce a first slurry. The method also includes introducing the first slurry into a fluidizer to produce a first pellet. The method also includes reducing a size of a second material. The second material is an electrically-conductive material. The method also includes wetting the second material to produce a second slurry. The method also includes applying the second slurry to the first pellet.
Formulations and methods for 3D printing of ceramic matrix composites
This invention provides resin formulations which may be used for 3D printing and pyrolyzing to produce a ceramic matrix composite. The resin formulations contain a solid-phase filler, to provide high thermal stability and mechanical strength (e.g., fracture toughness) in the final ceramic material. The invention provides direct, free-form 3D printing of a preceramic polymer loaded with a solid-phase filler, followed by converting the preceramic polymer to a 3D-printed ceramic matrix composite with potentially complex 3D shapes or in the form of large parts. Other variations provide active solid-phase functional additives as solid-phase fillers, to perform or enhance at least one chemical, physical, mechanical, or electrical function within the ceramic structure as it is being formed as well as in the final structure. Solid-phase functional additives actively improve the final ceramic structure through one or more changes actively induced by the additives during pyrolysis or other thermal treatment.
Process for additive manufacturing of parts by melting or sintering particles of powder(s) using a high-energy beam with powders adapted to the targeted process/material pair
A method of fabricating parts out of metallic, intermetallic, ceramic, ceramic matrix composite, or metal matrix composite material with discontinuous reinforcement, includes melting or sintering powder particles by means of a high-energy beam. The powder used is a single powder of particles that present sphericity lying in the range 0.8 to 1.0 and of form factor lying in the range 1 to 2, each powder particle presenting substantially identical mean composition, and the grain size distribution of the particles of the powder is narrowed around the mean diameter value d50% in such a manner that: (d90%d50%)/d50%0.66; and (d50%d10%)/d50%0.33; with a span: (d90%d10%)/d50%1.00.
3D printing method and powder mixture for 3D printing
A 3D printing method includes mixing a sintered component which is selected from the group comprising ceramic materials, ceramic material combinations, metal materials, metal material combinations and metal alloys, with at least one surface coating component which is selected from the group comprising boron nitride, graphene, carbon nanotubes, tungsten sulfide, tungsten carbide, molybdenum sulfide, molybdenum carbide, calcium fluoride, caesium molybdenum oxide sulfide, titanium silicon carbide and cerium fluoride, in a powder mixture; and laser sintering or laser melting the powder mixture in a selective laser sintering method or a selective laser melting method.
METHOD FOR PRODUCING A PARTICULATE CARRIER MATERIAL, WHICH IS SHEATHED IN A GRAPHENE-CONTAINING MATERIAL, AND A SLIDE ELEMENT, AND SLIDE ELEMENT, SLIP RING SEAL AND BEARING ARRANGEMENT
The invention relates to a sliding member having a first sliding surface, wherein the first sliding surface (29) comprises a particulate support material (6) and a graphene-containing material (7), wherein the particulate support material (6) is at least partially coated with the graphene-containing material (7), and wherein a material bond (14) is present between the particulate support material (6) and the graphene-containing material (7).
METHOD FOR PRODUCING A PARTICULATE CARRIER MATERIAL, WHICH IS SHEATHED IN A GRAPHENE-CONTAINING MATERIAL, AND A CERAMIC COMPONENT, AND CERAMIC COMPONENT
The invention relates to a sliding member having a first sliding surface, wherein the first sliding surface (29) comprises a particulate support material (6) and a graphene-containing material (7), wherein the particulate support material (6) is at least partially coated with the graphene-containing material (7), and wherein a material bond (14) is present between the particulate support material (6) and the graphene-containing material (7).