Patent classifications
C04B35/62852
DRY PREPREG FOR CERAMIC MATRIX COMPOSITES
Dry prepregs for ceramic matrix composites are described. The dry prepregs comprise a tow or fabric of ceramic fibers infiltrated with preceramic matrix comprising low levels of an aqueous solvent. The preceramic matrix contains an inorganic portion and a binder system. Binder systems comprising a binder and a plasticizer for the binder are described.
Refractory container made of a ceramic material, green body for such a container, and method for the manufacture of a refractory container made of a ceramic material, and of a green body provided for this purpose
The invention relates to a refractory container 1 for use in a furnace for heat treatment of workpieces, comprising a mat 5 of long fibers that are embedded in a ceramic shell, with the mat 5 being shaped into a container that forms a receiving space for workpieces, and to a green body of such a container 1. Furthermore, advantageous uses of the container 1 as well as a method for manufacturing a green body or container 1 according to the invention are specified.
PRE-IMPREGNATED ROVINGS FOR COMPOSITE MATERIAL
A method for impregnating an oxide fibre roving with a matrix of alumina and silica includes a introducing an oxide fibre roving into an impregnation bath, wherein the impregnation bath is prepared by sol-gel process and includes a silica precursor in the form of a hybrid polymeric sol, an alumina precursor in the form of a colloidal sol and ceramic particles.
Method to additively manufacture a fiber-reinforced ceramic matrix composite
A method of additively manufacturing a ceramic matrix composite material includes providing a ceramic fiber and a powdery base material for a ceramic matrix composite and layer-by-layer building up the ceramic matrix material for the ceramic matrix composite by irradiating of a powder bed formed by the base material with an energy beam according to a predetermined geometry, wherein the base material is melted, solidified and adhesively joined to the ceramic fiber in that parameters of the energy beam are locally chosen such that in the contact region of the ceramic fiber and the powder bed, the ceramic fiber is only partly melted.
Composite part with smooth outer face and manufacturing method thereof
A part for an aircraft turbojet engine nacelle is made of a composite material and includes at least one outer face (S1), a fibrous preform including fiber locks and having a surface(s) delimiting depressions between fiber locks, a covering material which at least partially covers the surface(s) of the fibrous preform and in particular the depressions, and a matrix which binds entirely the covering material and the fibrous preform. The covering material is a fibrous mat and the outer face (S1) is smooth. A method for manufacturing such a part includes manufacturing the fibrous preform, providing a fibrous mat, depositing the fibrous preform and fibrous mat in a mold, dispersing the matrix between the fibers of the preform and mat and consolidating the fibrous preform and mat.
Method of impregnating a fiber texture of hollow shape
A method of impregnating a fiber texture of hollow shape, the method including introducing a first suspension containing a first powder of solid particles of ceramic or carbon material into an inside volume defined by an inside face of a fiber texture of hollow shape placed in a mold, an outer face of the fiber texture being presented facing a wall of the mold; and using the action of centrifugal force to impregnate the fiber texture with the first suspension by causing the mold to rotate and varying the speed of rotation of the mold during the impregnation of the texture with the first suspension.
Ceramic composite materials and method for producing same
Disclosed herein are prepregs for ceramic matrix composites, processes for the preparation of a green bodies using the prepregs disclosed herein, and processes for the preparation of the ceramic matrix composites from the green bodies prepared according processes provided herein.
Methods of forming ceramic matrix composites using sacrificial fibers and non-wetting coating
Methods for preparing ceramic matrix composites using melt infiltration are provided as well as the resulting ceramic matrix composites. The methods and products include the incorporation of a non-wetting coating to one or more sacrificial fibers. The one or more sacrificial fibers are removed, such as decomposed during pyrolysis, resulting in the formation of a plurality of functional features, in the form of regular and elongate channels along the ceramic matrix composite. During the removing of the one or more sacrificial fibers, the non-wetting coating remains on an interior surface of the plurality of functional features to block infiltration of an infiltrant to the plurality of functional features and deposition thereon. Alternatively, the sacrificial fibers may be removed subsequent to melt infiltration.
COVER-LAYER-INCLUDING CERAMIC CONTINUOUS FIBER, METHOD FOR PRODUCING THE SAME, CERAMIC MATRIX COMPOSITE MATERIAL AND METHOD FOR PRODUCING THE SAME
Provided are a cover-layer-including ceramic continuous fiber suitable for producing a ceramic matrix composite material that can have improved damage tolerance and a ceramic matrix composite material formed from the cover-layer-including ceramic continuous fiber. The cover-layer-including ceramic continuous fiber includes a ceramic continuous fiber and a cover layer formed of an inorganic acid salt and disposed on the surface of the ceramic continuous fiber, wherein the thickness variation coefficient of the cover layer is 80% or less.
HIGH TEMPERATURE FIBER, METHOD OF MAKING AND HIGH TEMPERATURE FIBER COMPOSITES
Disclosed is a method of making high temperature fiber including chemically bonding high temperature material to a fiber template at a first temperature to form a precursor fiber and processing the precursor fiber at a second temperature to form the high temperature fiber. The first temperature does not equal the second temperature. Also disclosed are high temperature fibers made by the method.