C04B35/62852

Method and apparatus for improving thermal efficiency of heating device

A method for improving thermal efficiency of a heating device that reduces an amount of heat flowing out from a heating device 11 to the outside by installing a heat-resistant inorganic conjugated molded product 16 in and along a pathway 15 for heated gas generated from the heating device 11 without interrupting the flow of heated gas passing the pathway 15, heating the inorganic conjugated molded product 16 with the heated gas, and putting radiation heat from the heated inorganic conjugated molded product 16 back into the heating device 11, the inorganic conjugated molded product 16 being provided with an interior layer and an exterior layer, the exterior layer consisting of a coverture for inorganic materials that protects the interior layer from heated gas.

REMOVABLE MANDREL FOR AUTOMATING PROCESS TO MANUFACTURE CERAMIC COMPOSITE NUCLEAR FUEL CLADDING TUBES
20190108922 · 2019-04-11 · ·

The method described herein uses a ceramic precursors and controlled temperature rises for forming a stiffened ceramic composite fiber matrix to form a ceramic composite fuel cladding tube of the desired geometry and for removing a mandrel about which the composite fiber matrix was formed. The method described herein allows the manufacture of elongated ceramic composite claddings where the mandrel used to define the geometry of the cladding is easily removed without damaging the ceramic composite cladding. The method includes covering ceramic fibers with a mixture comprising at least one precursor of a ceramic material, wrapping the precursor covered fibers around a mandrel, heating the precursor covered fibers to the decomposition temperature of the precursor to convert the precursor to the ceramic material, and heating the mandrel to at least the melting point thereof to remove the mandrel.

METHOD FOR MAKING CERAMIC MATRIX COMPOSITE ARTICLES
20190100466 · 2019-04-04 ·

A method of forming a composite article may include impregnating an inorganic fiber porous preform with a first slurry composition. The slurry composition includes particles, a solvent, and a pre-gellant material. Gelling of the pre-gellant material in the slurry composition is initiated to substantially immobilize the particles and yield a gelled article. The method also includes impregnating the gelled article with a second solution that includes a high char-yielding component, and pyrolyzing the high char-yielding component to yield carbon and form a green composite article. The green composite article is then infiltrated with a molten metal or alloy infiltrant to form the composite article. The molten infiltrant reacts with carbon, and the final composite article may include less residual metal or alloy than a composite article formed without using the second solution.

Method of manufacturing a composite sandwich panel for an aircraft propulsion unit
10239227 · 2019-03-26 · ·

The present disclosure provides a method of manufacturing a composite sandwich panel having a core formed of a plurality of cells extending vertically between a first skin and a second skin. The method includes creating at least one first strip and a second strip from a temporary material, each strip having at least one cavity having a succession of aligned half-cells, lining the cavity of the first strip with a fibrous ply, assembling the first strip and the second strip by interlocking the cavity of the first strip with the cavity of the second strip and trapping the fibrous ply therebetween, and trimming excess temporary material of the entirety of the strips formed during the preceding assembly step so as to form a new cavity which forms a succession of aligned half-cells.

High temperature fiber, method of making and high temperature fiber composites

Disclosed is a method of making high temperature fiber including chemically bonding high temperature material to a fiber template at a first temperature to form a precursor fiber and processing the precursor fiber at a second temperature to form the high temperature fiber. The first temperature does not equal the second temperature. Also disclosed are high temperature fibers made by the method.

Method for making ceramic matrix composite articles

A method of forming a composite article may include impregnating an inorganic fiber porous preform with a first slurry composition. The slurry composition includes particles, a solvent, and a pre-gellant material. Gelling of the pre-gellant material in the slurry composition is initiated to substantially immobilize the particles and yield a gelled article. The method also includes impregnating the gelled article with a second solution that includes a high char-yielding component, and pyrolyzing the high char-yielding component to yield carbon and form a green composite article. The green composite article is then infiltrated with a molten metal or alloy infiltrant to form the composite article. The molten infiltrant reacts with carbon, and the final composite article may include less residual metal or alloy than a composite article formed without using the second solution.

Rare earth materials to enhance properties of ceramic particles

A method of improving the flow of a proppant pack or gravel pack comprises: introducing into a subterranean formation or a well a plurality of ceramic particles, the ceramic particles comprising about 0.1 wt. % to about 25 wt. % of a rare earth-containing compound, based on the total weight of the ceramic particles; and forming a proppant pack or gravel pack comprising the plurality of the ceramic particles; wherein the proppant pack or gravel pack improves fluid flow as compared with a reference proppant pack or gravel pack formed from otherwise identical ceramic particles except for being free of the rare earth-containing compound.

Metering device for withdrawing and dispensing a melt and method for producing the metering device

A metering device (10) for withdrawing and dispensing a melt consisting of or containing an oxide fibre reinforced oxide ceramic composite material.

Coating fibers using directed vapor deposition

A method of making a fiber tow coating is provided. The method includes providing a fiber tow selected from the group consisting of carbon and silicon; and applying an oxide-based fiber interface coating onto the fiber tow using directed vapor deposition or other like deposition method.

METHOD OF MANUFACTURING A COMPOSITE SANDWICH PANEL FOR AN AIRCRAFT PROPULSION UNIT
20180290330 · 2018-10-11 · ·

The present disclosure provides a method of manufacturing a composite sandwich panel having a core formed of a plurality of cells extending vertically between a first skin and a second skin. The method includes creating at least one first strip and a second strip from a temporary material, each strip having at least one cavity having a succession of aligned half-cells, lining the cavity of the first strip with a fibrous ply, assembling the first strip and the second strip by interlocking the cavity of the first strip with the cavity of the second strip and trapping the fibrous ply therebetween, and trimming excess temporary material of the entirety of the strips formed during the preceding assembly step so as to form a new cavity which forms a succession of aligned half-cells.