C04B35/6365

Method for preparing ceramic molded body for sintering and method for producing ceramic sintered body

A method includes molding a raw material powder containing a ceramic powder and a thermoplastic resin having a glass transition temperature higher than room temperature into a shape by isostatic pressing and in which a raw material powder slurry is prepared by adding the ceramic powder and the thermoplastic resin to a solvent so that the thermoplastic resin is 2% by weight or more and 40% by weight or less with respect to a total weight of the ceramic powder and the thermoplastic resin, a cast-molded body is to formed by wet-casting the raw material powder slurry into a shape, dried, and subjected to first-stage isostatic press molding at a temperature lower than the glass transition temperature of the thermoplastic resin, then this first-stage press-molded body is heated to the glass transition temperature of the thermoplastic resin or above, and warm isostatic press (WIP) molding is performed.

ALUMINUM TITANATE-CONTAINING PARTICLES, AT-CONTAINING GREEN AND CERAMIC HONEYCOMB BODIES, BATCH MIXTURES, AND METHODS OF MANUFACTURE
20230101880 · 2023-03-30 ·

Aluminum titanate-containing particles made up of a conglomerate of multiple partial grains. The aluminum titanate-containing particles are formed by breaking apart ceramic bodies along cracks, which are formed predominantly through the grains, rather than between the grains. Batch mixtures forming the aluminum titanate-containing particles, as well as batch mixtures utilizing the aluminum titanate particles are disclosed. Green bodies, such as green honeycomb bodies having peak intensity ratios (PIRs) in an axial direction of less than or equal to 0.50, ceramic honeycomb bodies, methods of manufacturing green honeycomb bodies, and ceramic honeycomb bodies are provided, as are other aspects.

Honeycomb filter
11571688 · 2023-02-07 · ·

A honeycomb filter includes a honeycomb structure having a porous partition wall disposed to surround a plurality of cells; and a plugging portion provided at one end of the cell, wherein the honeycomb structure has an inflow side region including a range of up to at least 30% with respect to the total length of the honeycomb structure with the inflow end face as the starting point and an outflow side region including a range of up to at least 20% with respect to the total length of the honeycomb structure with the outflow end face as the starting point, in the extending direction of the cell of the honeycomb structure, an average pore diameter of the partition wall in the inflow side region is 9 to 14 μm and an average pore diameter of the partition wall in the outflow side region is 15 to 20 μm.

SiC powder and method for manufacturing same, electrically heated honeycomb structure and method for manufacturing same

A SiC powder containing 70% by mass or more of a β-SiC, wherein in a volume-based cumulative particle size distribution measured by a laser diffraction method, a D50 is 8 to 35 μm and a D10 is 5 μm or more.

Methods of extracting volatiles from ceramic green bodies
11661379 · 2023-05-30 · ·

Methods of producing a ceramic article include heating the ceramic green body containing a quantity of one or more organic materials to extract only a fraction of the organic materials from the ceramic green body by exposing the ceramic green body to a process atmosphere which is heated to a hold temperature of from 225° C. to about 400° C. and has from 2% to 7% O.sub.2 by volume of the process atmosphere. The method further includes cooling the ceramic green body to a temperature of below 200° C., exposing the ceramic green body to a higher concentration of O.sub.2 than in the process atmosphere of the heating step, and firing the ceramic green body to form the ceramic article. Volatile extraction units for implementing the methods are also described.

DIELECTRIC COMPOSITION AND ELECTRONIC COMPONENT
20170372840 · 2017-12-28 · ·

A dielectric composition is provided. The dielectric composition includes: a main component made of: a first complex oxide expressed by a chemical formula {K(Ba.sub.1-xSr.sub.x).sub.2Nb.sub.5O.sub.15}; and a second complex oxide expressed by a chemical formula that differs the chemical formula of the first complex oxide. The second complex oxide is a complex oxide expressed by one of chemical formulae: {(Ca.sub.1-ySr.sub.y)(Zr.sub.1-zTi.sub.z)O.sub.3}; {Ba(Ti.sub.1-uZr.sub.u)O.sub.3}; {(Ca.sub.1-vSr.sub.v)TiSiO.sub.5}; and {(Ba.sub.1-wRe.sub.2w/3)Nb.sub.2O.sub.6}, x satisfies 0.35≦x≦0.75, and a satisfies 0.25≦a≦0.75 when a molar ratio between the first and second complex oxides is defined by a:b in an order and a+b=1.00.

Selected binders for the extrusion of ultra-thin wall cellular ceramics

The disclosure provides for a mixture suitable for extrusion and firing to form a ceramic honeycomb substrate, said mixture comprising a batch composition selected from the group consisting of a cordierite batch composition and an aluminum titanate batch composition, an optional pore former material; a binder material and water; wherein said binder is a methyl ether of cellulose binder having a count of less than 300 water-insoluble fibers per gram of binder material.

Ceramic precursor batch compositions for increased stiffening onset temperature using organic additive heteroatom polyols
09850171 · 2017-12-26 · ·

A ceramic precursor batch composition comprising inorganic ceramic-forming ingredients, a binder, an aqueous solvent and a heteroatom polyol agent. The heteroatom polyol agent can be represented by X(R) where X is at least one of S, N, and P, and R is at least two of CH.sub.3, CH.sub.2CH.sub.2OH, CH.sub.2CH.sub.2CH.sub.2OH, CH.sub.2(CHOH)CH.sub.3, C(CH.sub.2OH).sub.1-3, CH.sub.2OH, CH(CH.sub.2OH)CHOH, C(O)(CHOH).sub.1-4CH.sub.2OH, and CH.sub.2CH.sub.2CH.sub.2OCH.sub.3. The presence of the heteroatom polyol agent provides a composition with a lower viscosity and/or a greater batch stiffening temperature (T.sub.onset) allowing for increased rates of extrusion. Methods for producing a ceramic honeycomb body using this ceramic precursor batch composition are also provided.

METAL-HALIDE COMPOSITE, ARTICLES COMPRISING A METAL-HALIDE COMPOSITE AND METHOD OF MAKING AND USING SAME
20230174434 · 2023-06-08 ·

The present invention relates to a metal-halide composite, articles comprising a metal-halide composite and method of making and using same. The metal-halide matrix materials used in such composite have the desired properties of high thermal conductivity, resistance to thermal induced microstructural changes, and ease of use. As a result, they permit the fabrication of higher performance cryogenic magnets, motors, generators, and cables. Additionally, they permit the fabrication of plate reinforced composites that are useful in lightweight armor and other articles. Additionally, an optoelectronic composite could be built depending on the choice of metal-halide matrix and reinforcement.

CERAMIC AND PREPARATION METHOD THEREFOR
20170327425 · 2017-11-16 ·

A ceramic and a preparation method therefor are provided. The ceramic includes a zirconia matrix, and an additive dispersed inside and on an outer surface of the zirconia matrix. The additive is an oxide including elements A and B, where A is selected from at least one of Ca, Sr, Ba, Y, and La, and B is selected from at least one of Cr, Mn, Fe, Co, and Ni.