The invention relates to a solid electrolyte including partially stabilized zirconia, a producing method thereof, and a gas sensor including a solid electrolyte. The partially stabilized zirconia includes crystal particles, the crystal particles include mixed phase particles each having a high-concentration phase and a low-concentration phase, the high-concentration phase being defined such that a concentration of the stabilizer is 4.7 mol % or more, the low-concentration phase being defined as a concentration of the stabilizer is less than 4.7 mol %.

Translucency of a yttria-stabilized zirconia ceramic is improved to achieve even higher translucency than what is currently offered on the market, without greatly altering its mechanical properties. The enhancement is done by incorporating magnesium-containing dopants into the microstructure of yttria-stabilized zirconia ceramic dental ceramics.

Disclosed is a method of manufacturing a ceramic powder, which includes forming a slurry by mixing of first ceramic particles, binder and water, spraying and drying the slurry to form a first ceramic core portion, and thermally treating and shaping the first ceramic core portion. The first ceramic core portion has a first flexural strength and a first coefficient of thermal expansion. The method further includes forming another slurry to form a second ceramic shell portion formed by second ceramic particles and covering the first ceramic core portion. The second ceramic shell portion has a second flexural strength and a second coefficient of thermal expansion. The ceramic powder is formed by thermally treating and shaping the first ceramic core portion and the second ceramic shell portion.

A cBN sintered body has 40%-85% cBN by volume and 15% to 60% binder phase by volume. and inevitable impurities. The binder phase has an Al compound including Al and at least one element selected from N, O and B, and a Zr compound including Zr and at least one element selected from C, N, O and B. The Zr compound includes ZrO, or ZrO and ZrO.sub.2. In an X-ray diffraction, where a peak intensity of a (111) plane of the ZrO is I.sub.1, a peak intensity of a (101) plane of tetragonal ZrO.sub.2 is I.sub.2t and a peak intensity of a (111) plane of cubic ZrO.sub.2 is I.sub.2c, a ratio of the intensity of I.sub.1 to total intensities of I.sub.1, I.sub.2t and I.sub.2c is 0.6-1.0, and an average grain size of the Al compound is 80 nm-300 nm.

The present application discloses and claims a method to make a flexible ceramic fibers (Flexiramics™) and polymer composites. The resulting composite has an improved mechanical strength (tensile) when compared with the Flexiramics™ alone. Several different polymers can be used, both thermosets and thermoplastics. Flexiramics™ has unique physical characteristics and the composite materials can be used for numerous industrial and laboratory applications.

A ZrO.sub.2—Al.sub.2O.sub.3-based ceramic sintered compact containing tetragonal ZrO.sub.2 particles having a crystallite size of from 5 to 20 nm as a main component and having an α-Al.sub.2O.sub.3 crystallite size of not greater than 75 nm and a relative density of not less than 99% can be produced by preparing a Y.sub.2O.sub.3 partially stabilized ZrO.sub.2—Al.sub.2O.sub.3-based powder having a molar ratio (mol %) of zirconia (ZrO.sub.2) and yttria (Y.sub.2O.sub.3) of from 96.5:3.5 to 97.5:2.5 and a mass ratio (mass %) of ZrO.sub.2 containing Y.sub.2O.sub.3 and alumina (Al.sub.2O.sub.3) of from 85:15 to 75:25, molding this powder by cold isostatic pressing, and then performing sintering to a high density by microwave sintering for 45 to 90 min in an inert gas atmosphere at 1200 to 1400° C. When performing microwave sintering, a heating rate is preferably from 5 to 20° C./min up to 600° C. and from 50 to 150° C./min at 600° C. or higher.

Heat treated alumina zirconia abrasive grains based on Al.sub.2O.sub.3 and ZrO.sub.2 may be fused in an electric arc furnace, and may have a weight content of: Al.sub.2O.sub.3 between 52% and 62% by weight; ZrO.sub.2 and HfO.sub.2 between 35% and 45% by weight, with at least 6% by weight based on the total weight content of ZrO.sub.2 being present in the tetragonal and/or cubic high temperature modifications of ZrO.sub.2; Si-compounds between 0.2% and 0.7% by weight expressed as SiO.sub.2; carbon between 0.03% and 0.5% by weight; additives between 0.5% and 10% by weight; and raw-material-based impurities of less than 3% by weight. The heat treated alumina zirconia abrasive grains may be heat treated in air between 350° C. and 700° C. for a time period of one to six hours using a rotary kiln.

A porous ceramic structure includes one sheet, and a plurality of porous ceramic particles bonded on the sheet. A gap d formed between adjacent ones of the porous ceramic particles is 10˜80 μm.

A porous ceramic structure includes one sheet, and a porous ceramic aggregate bonded on the sheet. The porous ceramic aggregate includes a plurality of porous ceramic particles.

A particle mixture having: ZrO.sub.2+HfO.sub.2+Y.sub.2O.sub.3+CeO.sub.2; 0%≤Al.sub.2O.sub.3≤1.5%; other oxides than ZrO.sub.2, HfO.sub.2, Y.sub.2O.sub.3, CeO.sub.2 and Al.sub.2O.sub.3: between 0.5% and 12%. The contents of Y.sub.2O.sub.3 and CeO.sub.2, on the basis of the sum of ZrO.sub.2, HfO.sub.2, Y.sub.2O.sub.3 and CeO.sub.2, being such that 1.8%≤Y.sub.2O.sub.3≤3% and 0.1%≤CeO.sub.2≤0.9%. The mixture includes between 0.5% and 10% of particles of an oxide pigment. The content of other oxides and which are not included in the oxide pigment being less than 2%. The particles of the oxide pigment including, for more than 95%, of a material chosen from: oxide(s) of perovskite structure or equivalent of precursor(s) of these oxides, oxides of spinal structure or an equivalent amount of precursor(s) of these oxides, and oxides of hematite structure E.sub.2O.sub.3, oxides of rutile structure FO.sub.2, with “E” and “F” being chosen.