The invention relates to α/β-sialon-based materials. The invention particularly relates to α/β-sialon-based materials that have an improved sintering activity and impart high edge strength to the sintered molded articles made of said materials.

Disclosed is a method for manufacturing a sintered body by sintering with laser irradiation, the method for manufacturing a sintered body, including: a raw material providing step of providing a raw material containing a ceramic powder and a laser absorbing oxide having an absorption rate at a laser wavelength higher by 5% or more than that of the ceramic powder; an article forming step of forming an article formed from the raw material, an article partially including a region consisting of only the raw material, or an article formed from the raw material and formed on a base material; and a sintering step of irradiating the article with a laser to form a sintered portion.

A method is disclosed for forming a blended phosphor composition. The method includes the steps of firing precursor compositions that include europium and nitrides of at least calcium, strontium and aluminum, in a refractory metal crucible and in the presence of a gas that precludes the formation of nitride compositions between the nitride starting materials and the refractory metal that forms the crucible. The resulting compositions can include phosphors that convert frequencies in the blue portion of the visible spectrum into frequencies in the red portion of the visible spectrum.

In one aspect, sintered ceramic bodies are described herein which, in some embodiments, demonstrate improved resistance to wear and enhanced cutting lifetimes. For example, a sintered ceramic body comprises tungsten carbide (WC) in an amount of 40-95 weight percent, alumina in an amount of 5-30 weight percent and ditungsten carbide (W.sub.2C) in an amount of at least 1 weight percent.

There are provided: a sintered material having an excellent wear resistance even under a high speed cutting condition; a tool using the sintered material; and a method of producing the sintered material. The sintered material includes: a first particle group including a particle having a cubic rock-salt structure represented by Al.sub.(1-x)Cr.sub.xN (formula (1)) (where x satisfies 0.2≦x≦0.8); and a second particle group including a particle of at least one first compound selected from a group consisting of oxide and oxynitride of aluminum, zirconium, yttrium, magnesium, and hafnium.

A mullite-containing sintered body according to the present invention contains mullite and at least one selected from the group consisting of silicon nitride, silicon oxynitride, and sialon. It is preferable that the mullite-containing sintered body have a thermal expansion coefficient of less than 4.3 ppm/° C. at 40° C. to 400° C., an open porosity of 0.5% or less, and an average grain size of 1.5 μm or less.

An armor component and manufacturing thereof which includes a ceramic hard material, where the hard material has a bulk density that is lower than 3.5 g/cm.sup.3 and includes grains of ceramic material having a Vickers hardness that is higher than 15 GPa, bonded by an bonding matrix, the bonding matrix representing between 20 and 80% by weight of the constituent hard material of the ceramic body, and including alumina, silicon nitride and TiC.sub.xN.sub.1-x crystalline phases, wherein x is included between 0 and 1.

A sialon sintered body and a cutting insert each having thermal shock resistance and VB wear resistance. The sialon sintered body and the cutting insert contain β-sialon and 21R-sialon and exhibit an X-ray diffraction peak intensity ratio R[(I.sub.21R/I.sub.A)×100] of 5% or greater and smaller than 30%, wherein I.sub.A represents the sum of the peak intensities of the sialon species, and I.sub.21R represents the peak intensity of 21R-sialon, the ratio being calculated from the peak intensities of the sialon species obtained by using X-ray diffractometry.

A method for testing a ceramic component for a fracture toughness includes changing the temperature of the component to a first temperature, for example, by heating the component, and changing the temperature of the component to a second temperature, for example, by cooling the component and testing the component for cracks. The temperature difference between the first temperature and the second temperature is determined based on a minimum fracture toughness.

A Ca—SiAlON ceramic with enhanced mechanical properties and a method employing micron-sized and submicron precursors to form the Ca—SiAlON ceramic. The Ca—SiAlON ceramic comprises not more than 42 wt % silicon, relative to the total weight of the Ca—SiAlON ceramic. The method employs submicron particles and also allows for substituting a portion of aluminum nitride with aluminum to form the Ca—SiAlON ceramic with enhanced mechanical properties.