A method for producing 1,3-butadiene, including: (A) performing an oxidative dehydrogenation reaction between oxygen and a raw material gas including n-butene in the presence of a metal oxide catalyst, thereby obtaining a produced gas containing 1,3-butadiene; (B) washing the produced gas obtained in (A); (C) contacting the produced gas washed in (B) with a cooling medium to cool the produced gas; and (D) separating the produced gas cooled in (C) into molecular oxygen and inert gases, and other gases containing 1,3-butadiene, by selective absorption into an absorption solvent. In (B), the washing of the produced gas includes blowing the produced gas onto a liquid surface of a washing liquid so that the produced gas contacts the liquid surface of the washing liquid.

The present invention relates to a catalyst for oxidative dehydrogenation of butene and a method for producing the same. The catalyst for oxidative dehydrogenation of butene has a large amount of Mo—Bi phase acting as a reaction active phase on the surface, and therefore, can exhibit high catalytic activity, high conversion rate and high butadiene selectivity in the oxidative dehydrogenation of butene.

Disclosed is a catalyst system, its methods of preparation and its use for producing, among others, alkenes and/or saturated or unsaturated oxygenates and, which include at least one of an aldehyde and an acid (such as propyl aldehyde, acrolein, acrylic acid, isobutyl aldehyde, methacrolein, methacrylic acid), comprising subjecting the corresponding an alcohol or a diol selected from the group consisting of propanol, propanediol and isobutanol that is derivable from biomass, to a vapor phase process over the catalytic system described herein in the presence of a gas mixture of oxygen, air or nitrogen and/or other suitable diluting gas. In the case where one of 1-propanol, or 1,2-propanediol or 1,3-propanediol or a mixture thereof is subjected to a vapor phase catalytic process over the said catalytic system in the presence of air or oxygen, and a co-fed gas, such as nitrogen or other diluting gas, the product is at least one of propylene, propyl aldehyde, acrolein and acrylic acid. In the case where isobutanol is subjected to such a process, the product is at least one of isobutylene, isobutyl aldehyde, methacrolein and methacrylic acid. The catalyst system comprises a single catalytic zone or multi-catalytic zones, in each of which the composition of the co-feed and other reaction parameter can be independently controlled.

The present invention has as its object the provision of a method for producing 1,3-butadiene capable of efficiently purifying an absorption solvent while a high productivity is assured.

A method for producing 1,3-butadiene includes: a step (A) of obtaining a produced gas containing 1,3-butadiene; a step (B) of cooling the produced gas; a step (C) of separating the produced gas, which has been subjected to the step (B); a step (D1) of separating the absorption solvent, that has absorbed an absorption component comprising the other gases containing 1,3 -butadiene into an absorption solvent that does not substantially contain the absorption component and an absorption solvent that contains the absorption component; a step (D2) of separating the absorption solvent that contains the absorption component into an absorption solvent that contains a reaction by-product and a 1,3-butadiene liquid; and a step (E) of purifying the absorption solvent, that contains the reaction by-product.

Processes and associated reaction systems for the oxidative dehydrogenation of an alkane containing 2 to 6 carbon atoms, preferably ethane or propane, more preferably ethane, are provided. In particular, a process is provided that comprises supplying a feed gas comprising the alkane and oxygen to a reactor vessel that comprises an upstream and downstream catalyst bed; contacting the feed gas with an oxidative dehydrogenation catalyst in the upstream catalyst bed, followed by contact with an oxidative dehydrogenation/oxygen removal catalyst in the downstream catalyst bed, to yield a reactor effluent comprising the alkene; and supplying an upstream coolant to an upstream shell space of the reactor vessel from an upstream coolant circuit and a downstream coolant to a downstream shell space of the reactor vessel from a downstream coolant circuit.

A metal oxide catalyst, which has a bulk composition represented by formula (1) below and which is used to produce a conjugated diolefin by an oxidative dehydrogenation reaction between a monoolefin, having 4 or more carbon atoms, and molecular oxygen, wherein standard deviation obtained by dividing a ratio of Bi molar concentration relative to Mo molar concentration at the surface of a catalyst particle by a ratio of the Bi molar concentration relative to the Mo molar concentration in a catalyst bulk is 0.3 or less.
Mo.sub.12Bi.sub.pFe.sub.qA.sub.aB.sub.bC.sub.cD.sub.dE.sub.eF.sub.fO.sub.x  (1)
(In the formula, A is at least one type of element selected from the group consisting of Ni and Co, B is at least one type of element selected from among alkali metal elements, C is at least one type of element selected from the group consisting of Mg, Ca, Sr, Ba, Zn and Mn, D is at least one type of rare earth element, E is at least one type of element selected from the group consisting of Cr, In and Ga, F is at least one type of element selected from the group consisting of Si, Al, Ti and Zr, O is oxygen, p, q, a, b, c, d, e, f and x denote the number of atoms of Bi, Fe, A, B, C, D, E, F and oxygen, respectively, relative to 12 Mo atoms, and are such that 0.1≤p≤5, 0.5≤q≤8, 0≤a≤10, 0.02≤b≤2, 0≤c≤5, 0≤d≤5, 0≤e≤5 and 0≤f≤200, and x is the number of oxygen atoms required to satisfy valency requirement of other elements present.)

The present invention relates to a catalyst for oxidative dehydrogenation of butene and a method for producing the same. The catalyst for oxidative dehydrogenation of butene has a large amount of Mo—Bi phase acting as a reaction active phase on the surface, and therefore, can exhibit high catalytic activity, high conversion rate and high butadiene selectivity in the oxidative dehydrogenation of butene.

A method for producing butadiene comprises a step of obtaining a product gas containing butadiene, by feeding a raw-material gas containing straight-chain butene and an oxygen-containing gas containing molecular oxygen to a reactor and performing oxidative dehydrogenation reaction in the presence of a catalyst, wherein the catalyst comprises a composite oxide containing molybdenum and bismuth, and the concentration of hydrocarbons having 5 or more carbon atoms in the raw-material gas is 0.05 mol % to 7.0 mol %.

Oxidative dehydrogenation is an alternative to the energy extensive steam cracking process presently used for the production of olefins from paraffins, but has not been implemented commercially partially due to the unstable nature of hydrocarbon/oxygen mixtures, and partially due to the cost involved in the construction of new facilities. An oxidative dehydrogenation chemical complex designed to reduce costs by including integration of an oxygen separation module that also addresses safety concerns and reduces emission of greenhouse gases is described.

Disclosed is a catalyst system, its methods of preparation and its use for producing, among others, alkenes and/or saturated or unsaturated oxygenates and, which include at least one of an aldehyde and an acid (such as propyl aldehyde, acrolein, acrylic acid, isobutyl aldehyde, methacrolein, methacrylic acid), comprising subjecting the corresponding an alcohol or a diol selected from the group consisting of propanol, propanediol and isobutanol that is derivable from biomass, to a vapor phase process over the catalytic system described herein in the presence of a gas mixture of oxygen, air or nitrogen and/or other suitable diluting gas. In the case where one of 1-propanol, or 1,2-propanediol or 1,3-propanediol) or a mixture thereof is subjected to a vapor phase catalytic process over the said catalytic system in the presence of air or oxygen, and a co-fed gas, such as nitrogen or other diluting gas, the product is at least one of propylene, propyl aldehyde, acrolein and acrylic acid. In the case where isobutanol is subjected to such a process, the product is at least one of isobutylene, isobutyl aldehyde, methacrolein and methacrylic acid. The catalyst system comprises a single catalytic zone or multi-catalytic zones, in each of which the composition of the co-feed and other reaction parameter can be independently controlled.