An olefin-based copolymer and a method of making the same are disclosed herein. In some embodiments, an olefin-based copolymer has a density (d) of 0.85 to 0.89 g/cc, a melt index (MI), measured at 190° C. and 2.16 kg load, of 15 g/10 min to 100 g/10 min, a number of unsaturated functional groups (total V) per 1,000 carbon atoms of 0.8 or less, a vinylene content, and a vinyl content, wherein the vinylene content, the vinyl content and the total V satisfy (a) vinylene content/total V=0.1 to 0.7 and (b) vinylene content/vinyl content=0.8 to 1.6. The olefin-based copolymer has controlled content and kind of an unsaturated functional group in the olefin-based copolymer and thus, has high flowability, and may show improved physical properties of hardness, flexural strength and tensile strength.

The present invention relates to a process for producing a solid Ziegler-Natta catalyst component in the form of solid particles having a median particle size (D50.sub.vol) of 5 to 500 .Math.m and the process comprising steps I. providing a solution of a Group 2 metal dihalide (1UPAC, Nomenclature of Inorganic Chemistry, 2005) by dissolving a solid Group 2 metal dihalide in an alcohol mixture comprising at least a monohydric alcohol (A1) of formula ROM, where R is selected from a hydrocarbyl group of 3 to 16 C atoms and an alcohol (A2) comprising in addition to the hydroxyl group another oxygen containing functional group not being a hydroxyl group, contacting the solution of the Group 2 metal dihalide of step I with a compound in a liquid form of a transition metal of Group 4 to 10, or of a lanthanide or actinide, preferably a transition metal of Group 4 to 6 of Periodic Table (1UPAC, Nomenclature of Inorganic Chemistry, 2005), and III. recovering the solid catalyst component, wherein the amount of Group 2 metal originating from Group 2 metal dihalide constitutes 100 % of the whole amount of the Group 2 metal used in the process for producing the solid Ziegler-Natta catalyst component.

The present invention relates to a process for producing a solid Ziegler-Natta catalyst component in the form of solid particles having a median particle size (D50.sub.vol) of 5 to 500 .Math.m and the process comprising steps I. providing a solution of a Group 2 metal dihalide (1UPAC, Nomenclature of Inorganic Chemistry, 2005) by dissolving a solid Group 2 metal dihalide in an alcohol mixture comprising at least a monohydric alcohol (A1) of formula ROM, where R is selected from a hydrocarbyl group of 3 to 16 C atoms and an alcohol (A2) comprising in addition to the hydroxyl group another oxygen containing functional group not being a hydroxyl group, contacting the solution of the Group 2 metal dihalide of step I with a compound in a liquid form of a transition metal of Group 4 to 10, or of a lanthanide or actinide, preferably a transition metal of Group 4 to 6 of Periodic Table (1UPAC, Nomenclature of Inorganic Chemistry, 2005), and III. recovering the solid catalyst component, wherein the amount of Group 2 metal originating from Group 2 metal dihalide constitutes 100 % of the whole amount of the Group 2 metal used in the process for producing the solid Ziegler-Natta catalyst component.

A solid catalyst component for the polymerization of olefins CH.sub.2═CHR, wherein R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, made from or containing Mg, Ti, Bi, a halogen and an electron donor.

A solid catalyst component for the polymerization of olefins CH.sub.2═CHR, wherein R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, made from or containing Mg, Ti, Bi, a halogen and an electron donor.

Propylene is polymerised in the presence of a polymerisation catalyst comprising a solid catalyst component, an organoaluminium compound and an external electron donor, the process comprising the steps of (i) contacting propylene and hydrogen with the polymerisation catalyst in polymerisation conditions in a polymerisation reactor to produce a polymer of propylene; (ii) recovering the polymer of propylene from the polymerisation reactor; wherein the polymer of propylene has MFR of from more than 100 to 10000 g/10 min. The solid catalyst component comprises titanium, magnesium, halogen and an internal electron donor, characterised in that the internal electron donor is a compound according to formula (I) with R.sub.1 and R.sub.2 being the same or different and being a linear or branched C.sub.1-C.sub.12-alkyl group, and with R being H or a linear, branched or cyclic C.sub.1 to C.sub.12-alkyl, whereby it is preferred that R is not H. The external electron donor is a silane compound having the formula Si(OR.sup.11).sub.nR.sup.10.sub.4-n, wherein each R.sup.10 is independently a linear or branched C.sub.1-C.sub.4 alkyl, preferably methyl or ethyl; and each R.sup.10 is independently a linear or branched alkyl group having from 1 to 24 and optionally containing an atom of group 15 of periodic table of elements or comprises a cyclic group having from 6 to 12 carbon atoms.

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Provided is an olefin polymerization catalyst carrier with a general structure formula of Mg(OR.sup.I).sub.n(OR.sup.II).sub.2-n, wherein: 0≦n≦2, and R.sup.I and R.sup.II can be the same or different and are each independently selected from a C.sub.1-C.sub.20 hydrocarbon group. In the X-ray diffraction pattern of the catalyst carrier, there are a set of diffraction peaks in the range of a 2θ diffraction angle of 5°-15°, and the set of diffraction peaks contain 1-4 main diffraction peaks. Also disclosed is an olefin polymerization solid catalyst component which is prepared from the carrier Mg(OR.sup.I).sub.n(OR.sup.II).sub.2-n, a titanium compound, and at least one electron donor compound. In addition, also disclosed is an olefin polymerization catalyst containing the solid catalyst component, at least one organic aluminum compound, and optionally, an external electron donor compound.

The present invention relates to a supported polymetal olefin polymerization catalyst, comprising a porous support, a magnesium-containing support component, a transition metal titanium component supported on the porous support, and further comprising at least one non-magnesium metal component supported on the porous support. Further provided is a preparation method and a use of the supported polymetal olefin polymerization catalyst. An efficient composite support supported polymetal Ziegler-Natta catalyst is provided in the present invention, wherein a porous support, a soluble magnesium compound, and a soluble non-magnesium metal compound are used as raw materials. The supporting of titanium is achieved while a composite support containing magnesium and non-magnesium metal components is formed in situ in the surface of the porous support. The present invention has the advantage of a simple preparation method, a low cost, a controllability of morphology, properties of the catalyst, etc. Comparing the provided catalyst with the same type of magnesium/titanium catalyst free of non-magnesium metal components, the catalytic performance such as polymerzation activity, hydrogen regulation sensitivity and copolymerization performance are significantly improved.

The present invention relates to a supported polymetal olefin polymerization catalyst, comprising a porous support, a magnesium-containing support component, a transition metal titanium component supported on the porous support, and further comprising at least one non-magnesium metal component supported on the porous support. Further provided is a preparation method and a use of the supported polymetal olefin polymerization catalyst. An efficient composite support supported polymetal Ziegler-Natta catalyst is provided in the present invention, wherein a porous support, a soluble magnesium compound, and a soluble non-magnesium metal compound are used as raw materials. The supporting of titanium is achieved while a composite support containing magnesium and non-magnesium metal components is formed in situ in the surface of the porous support. The present invention has the advantage of a simple preparation method, a low cost, a controllability of morphology, properties of the catalyst, etc. Comparing the provided catalyst with the same type of magnesium/titanium catalyst free of non-magnesium metal components, the catalytic performance such as polymerzation activity, hydrogen regulation sensitivity and copolymerization performance are significantly improved.

A process for the preparation of a solid catalyst component made from or containing a Ti compound, a coloring agent and optionally an electron donor on a Mg chloride based support, including step (a), carried out at a temperature ranging from 0 to 150° C., wherein (i) a Mg-based compound of formula (MgCl.sub.mX.sub.2-m).nLB, wherein m ranges from 0 to 2, n ranges from 0 to 6, X is, independently halogen, R.sup.1, OR.sup.1, —OCOR.sup.1 or O—C(O)—OR.sup.1 group, wherein R.sup.1 is a C.sub.1-C.sub.20 hydrocarbon group and LB is a Lewis base, is reacted with (ii) a liquid medium made from or containing a Ti compound having at least a Ti—Cl bond in an amount such that the Ti/Mg molar ratio is greater than 3; and an organic coloring agent is present either associated to the Mg-based compound or dispersed in the liquid medium made from or containing the titanium compound.