A heterogeneous procatalyst includes a titanium species, a magnesium chloride component, and a chlorinating agent having a structure A(C)x(R.sup.1)3-x, where A is aluminum or boron, R.sup.1 is a (C.sub.1-C.sub.30) hydrocarbyl, and x is 1, 2, or 3. The magnesium chloride component may be thermally treated at a temperature greater than 100 C for at least 30 minutes before or after introduction of the chlorinating agent and titanium species to the heterogeneous procatalyst. The heterogeneous procatalyst having the thermally treated magnesium chloride exhibits improved average molecular weight capability. Processes for producing the heterogeneous procatalyst and processes for producing ethylene-based polymers utilizing the heterogeneous procatalyst are also disclosed.

A heterogeneous procatalyst includes a titanium species, a magnesium chloride component, and a chlorinating agent having a structure A(Cl)x(R.sup.1)3-x, where A is aluminum or boron, R.sup.1 is a (C.sub.1-C.sub.30) hydrocarbyl, and x is 1, 2, or 3. The magnesium chloride component may be thermally treated at a temperature greater than 100 C for at least 30 minutes before or after introduction of the chlorinating agent and titanium species to the heterogeneous procatalyst. The heterogeneous procatalyst having the thermally treated magnesium chloride exhibits improved average molecular weight capability. Processes for producing the heterogeneous procatalyst and processes for producing ethylene-based polymers utilizing the heterogeneous procatalyst are also disclosed.

Disclosed herein is a cast film comprising a polyethylene composition comprising the reaction product of ethylene and optionally one or more alpha-olefin comonomers, wherein said polyethylene composition is characterized by the following properties: a melt index, I2, measured according to ASTM D1238 (2.16 kg, 190 C.), of from 1 to 20 g/10 min; a density (measured according to ASTM D792) of from 0.935 to 0.970 g/cm3; a melt flow ratio, I.sub.10/I.sub.2, wherein I.sub.10 is measured according to ASTM D1238 (10 kg, 190 C.) of from 5.5 to 7.0; a molecular weight distribution (Mw/Mn) of from 2.2 to 3.5; and a vinyl unsaturation of greater than 0.12 vinyls per one thousand carbon atoms present in the backbone of the composition.

Disclosed herein is a cast film comprising a polyethylene composition comprising the reaction product of ethylene and optionally one or more alpha-olefin comonomers, wherein said polyethylene composition is characterized by the following properties: a melt index, I2, measured according to ASTM D1238 (2.16 kg, 190 C.), of from 1 to 20 g/10 min; a density (measured according to ASTM D792) of from 0.935 to 0.970 g/cm3; a melt flow ratio, I.sub.10/I.sub.2, wherein I.sub.10 is measured according to ASTM D1238 (10 kg, 190 C.) of from 5.5 to 7.0; a molecular weight distribution (Mw/Mn) of from 2.2 to 3.5; and a vinyl unsaturation of greater than 0.12 vinyls per one thousand carbon atoms present in the backbone of the composition.

Embodiments disclosed herein include multilayer cast films having a first outer layer, a core layer, and a second outer layer, wherein the first outer layer comprises (a) a linear low density polyethylene (LLDPE), ultra-low density polyethylene (ULDPE), a first polyethylene composition, or combinations of two or more thereof, and (b) polyisobutylene, and the core layer comprises a core layer polyethylene composition.

Embodiments disclosed herein include multilayer cast films having a first outer layer, a core layer, and a second outer layer, wherein the first outer layer comprises (a) a linear low density polyethylene (LLDPE), ultra-low density polyethylene (ULDPE), a first polyethylene composition, or combinations of two or more thereof, and (b) polyisobutylene, and the core layer comprises a core layer polyethylene composition.

Mono- and multi-layer films comprising a polyethylene composition which comprises the reaction product of ethylene and optionally one or more alpha olefin comonomers in the presence of a catalyst composition comprising a multi-metallic procatalyst via a solution polymerization process in at least one reactor; wherein said polyethylene composition is characterized by one or more of the following properties: a melt index, I.sub.2, measured according to ASTM D 1238 (2.16 kg @ 190 C.), from 0.1 to 5 g/10 min; density, measured according to ASTM D-792, from 0.910 to 0.935 g/cc; melt flow ratio, I.sub.10/I.sub.2, wherein I.sub.10 is measured according to ASTM D1238 (10 kg @ 190 C.), from 6 to 7.4; and molecular weight distribution, (M.sub.w/M.sub.n) from 2.5 to 3.5 are provided. Also provided are articles made from the mono- and/or multi-layer films.

Mono- and multi-layer films comprising a polyethylene composition which comprises the reaction product of ethylene and optionally one or more alpha olefin comonomers in the presence of a catalyst composition comprising a multi-metallic procatalyst via a solution polymerization process in at least one reactor; wherein said polyethylene composition is characterized by one or more of the following properties: a melt index, I.sub.2, measured according to ASTM D 1238 (2.16 kg @ 190 C.), from 0.1 to 5 g/10 min; density, measured according to ASTM D-792, from 0.910 to 0.935 g/cc; melt flow ratio, I.sub.10/I.sub.2, wherein I.sub.10 is measured according to ASTM D1238 (10 kg @ 190 C.), from 6 to 7.4; and molecular weight distribution, (M.sub.w/M.sub.n) from 2.5 to 3.5 are provided. Also provided are articles made from the mono- and/or multi-layer films.

Mono- and multi-layer films comprising a polyethylene composition which comprises the reaction product of ethylene and optionally one or more alpha olefin comonomers in the presence of a catalyst composition comprising a multi-metallic procatalyst via a solution polymerization process in at least one reactor; wherein said polyethylene composition is characterized by one or more of the following properties: a melt index, I.sub.2, measured according to ASTM D 1238 (2.16 kg @ 190 C.), from 0.1 to 5 g/10 min; density, measured according to ASTM D-792, from 0.910 to 0.935 g/cc; melt flow ratio, I.sub.10/I.sub.2, wherein I.sub.10 is measured according to ASTM D1238 (10 kg @ 190 C.), from 6 to 7.4; and molecular weight distribution, (M.sub.w/M.sub.n) from 2.5 to 3.5 are provided. Also provided are articles made from the mono- and/or multi-layer films.

A heterogeneous procatalyst includes a preformed heterogeneous procatalyst and a metal-ligand complex. The preformed heterogeneous procatalyst includes a titanium species and a magnesium chloride (MgCl.sub.2) support. The metal-ligand complex has a structural formula (L).sub.aM(Y).sub.m(XR.sup.2).sub.b, where M is a metal cation; each L is a neutral ligand or (?O); each Y is a halide or (C.sub.1-C.sub.20)alkyl; each XR.sup.2 is an anionic ligand in which X is a heteroatom or a heteroatom-containing functional group and R.sup.2 is (C.sub.1-C.sub.20)hydrocarbyl or (C.sub.1-C.sub.20) heterohydrocarbyl; n is 0, 1, or 2; m is 0-4; and b is 1-6. The metal-ligand complex is overall charge neutral. The heterogeneous procatalyst exhibits improved average molecular weight capability. A catalyst system includes the heterogeneous procatalyst and a cocatalyst. Processes for producing the heterogeneous procatalyst and processes for producing ethylene-based polymers utilizing the heterogeneous procatalyst are also disclosed.