Patent classifications
C23C22/188
Grain-oriented electrical steel sheet, iron core of transformer, transformer, and method for reducing noise of transformer
A grain-oriented electrical steel sheet having an insulating film disposed on a surface thereon. The insulating film having a chemical composition comprising Si, P, O, and at least one selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, Mn, and Co. The insulating film has a crystallinity in a range of 20% or more, and a minimum tension provided to the steel sheet by the insulating film at a temperature in a range of 100 C. to 200 C. is 10 MPa or more.
GRAIN-ORIENTED ELECTRICAL STEEL SHEET, IRON CORE OF TRANSFORMER, TRANSFORMER, AND METHOD FOR REDUCING NOISE OF TRANSFORMER
A grain-oriented electrical steel sheet having an insulating film disposed on a surface thereon. The insulating film having a chemical composition comprising Si, P, O, and at least one selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, Mn, and Co. The insulating film has a crystallinity in a range of 20% or more, and a minimum tension provided to the steel sheet by the insulating film at a temperature in a range of 100 C. to 200 C. is 10 MPa or more.
Treatment solution for chromium-free tension coating, method for forming chromium-free tension coating, and grain oriented electrical steel sheet with chromium-free tension coating
Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO.sub.2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO.sub.2; and H.sub.3PO.sub.4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy:
0.20([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]0.45(1).
Treatment solution for chromium-free tension coating, method for forming chromium-free tension coating, and grain oriented electrical steel sheet with chromium-free tension coating
Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO.sub.2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO.sub.2; and H.sub.3PO.sub.4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy:
0.20([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]0.45(1).
Insulating coating treatment liquid, and grain-oriented electrical steel sheet having insulating coating and method for producing the same
An insulating coating treatment liquid for forming a chromium-free insulating coating on a surface of a grain-oriented electrical steel sheet, the insulating coating treatment liquid including at least one phosphate salt selected from phosphate salts of any of Mg, Ca, Ba, Sr, Zn, Al, and Mn and including colloidal silica and particles of a metal-element-containing compound. A content of the colloidal silica in terms of SiO.sub.2, on a solids basis, is 50 to 120 parts by mass, and a content of the particles of a metal-element-containing compound in terms of elemental metal is 5 to 60 parts by mass, per 100 parts by mass of the at least one phosphate salt, and the insulating coating treatment liquid has a thixotropic index (TI) of 1.00 or greater and 10.00 or less.
COATED METAL, COATING-FORMING TREATMENT SOLUTION, AND METHOD FOR PRODUCING COATED METAL
Provided are coated metal, the metal having improved properties due to a novel coating, a coating-forming treatment solution for forming the novel coating, and a method for producing the coated metal that has the novel coating.
The coated metal includes metal and a coating formed on the metal. The coating includes Si, P, and O, and at least one selected from the group consisting of Mg, Ca, Ba, Sr, Zn, Al, and Mn. The coating includes a compound having a NASICON-type crystal structure represented by the general formula M.sup.IM.sup.IV.sub.2(M.sup.VO.sub.4).sub.3.
TREATMENT SOLUTION FOR CHROMIUM-FREE TENSION COATING, METHOD FOR FORMING CHROMIUM-FREE TENSION COATING, AND GRAIN ORIENTED ELECTRICAL STEEL SHEET WITH CHROMIUM-FREE TENSION COATING
Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO.sub.2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO.sub.2; and H.sub.3PO.sub.4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy:
0.20?([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]?0.45(1).
TREATMENT SOLUTION FOR CHROMIUM-FREE TENSION COATING, METHOD FOR FORMING CHROMIUM-FREE TENSION COATING, AND GRAIN ORIENTED ELECTRICAL STEEL SHEET WITH CHROMIUM-FREE TENSION COATING
Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO.sub.2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO.sub.2; and H.sub.3PO.sub.4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy:
0.20?([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]?0.45(1).
Treatment solution for chromium-free tension coating, method for forming chromium-free tension coating, and grain oriented electrical steel sheet with chromium-free tension coating
Provided is a treatment solution for chromium-free tension coating that can simultaneously achieve excellent moisture absorption resistance and a high iron loss reduction effect obtained by imparting sufficient tension, by using an inexpensive Ti source instead of expensive Ti chelate. The treatment solution for chromium-free tension coating contains: one or more of phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in an amount of 50 parts by mass to 120 parts by mass per 100 parts by mass of the phosphate in terms of solid content of SiO.sub.2; Ti source in an amount of 30 parts by mass to 50 parts by mass per 100 parts by mass of the phosphate in terms of solid content of TiO.sub.2; and H.sub.3PO.sub.4, and the number of moles of metallic elements in the phosphate and of phosphorus in the treatment solution satisfy:
0.20?([Mg]+[Ca]+[Ba]+[Sr]+[Zn]+[Mn]+1.5[Al])/[P]?0.45(1).
Method for Producing a Sandwich Structure, Sandwich Structure Produce Thereby and Use Thereof
The invention relates to a method for producing a sandwich structure on the basis of at least one layer on the basis of metallic material and on the basis of at least one layer of organic polymer, wherein for coating of at least one metallic surface with at least one metallic layer to be combined with the layer on the basis of organic polymer, an aqueous conversion composition on the basis of zinc, additional cations, poly(acrylic acid), and optionally silane, is brought into contact, wherein the liquid film thereby produced is dried on and wherein the metallic layer coated in such manner is brought into contact with at least one layer on the basis of organic polymer and is combined into a sandwich structure by means of compaction under pressure and/or temperature. The invention also relates to such sandwich structures.