The invention relates to a method for zinc phosphating components comprising surfaces made of zinc in order to suppress the formation of insoluble phosphation constituents removably adhered to the zinc surfaces and thus further improve the adhesion of dip-paint coatings applied later. In the method, a process is used of activating the zinc surfaces by means of dispersions containing particulate hopeite, phosphophyllite, scholzite, and/or hureaulite, wherein the proportion of particulate phosphates in the activation process must be adapted to the quantity of free fluoride and dissolved silicon in the zinc phosphation.

Described herein is a method for phosphating of a metallic surface, wherein a metallic surface, optionally after cleaning and/or activation, is first treated with an acidic, aqueous, substantially nickel-free phosphating composition that includes zinc ions, manganese ions, iron(III) ions and phosphate ions, and is thereafter optionally rinsed and/or dried. Also described herein are a corresponding phosphating composition and a correspondingly phosphate-coated metallic surface.

Provided herein is a method for specifically adjusting the electrical conductivity of a conversion coating, wherein a metallic surface or a conversion-coated metallic surface is treated with an aqueous composition which comprises at least one kind of metal ions selected from the group consisting of the ions of molybdenum, copper, silver, gold, palladium, tin, and antimony and/or at least one electrically conductive polymer selected from the group consisting of the polymer classes of the polyamines, polyanilines, polyimines, polythiophenes, and polypryrols.

Described herein is a method for substantially nickel-free phosphating of a metallic surface, wherein a metallic surface, optionally after cleaning and/or activation, is first treated with an acidic aqueous phosphating composition that includes zinc ions, manganese ions, and phosphate ions, and is optionally rinsed and/or dried, and is thereafter treated with an aqueous after-rinse composition that includes at least one kind of metal ion selected from the group consisting of the ions of molybdenum, copper, silver, gold, palladium, tin, antimony, titanium, zirconium, and hafnium and/or at least one polymer selected from the group consisting of the polymer classes of the polyamines, polyethyleneamines, polyanilines, polyimines, polyethyleneimines, polythiophenes, and polypryroles and also mixtures and copolymers thereof, with both the phosphating composition and the after-rinse composition being substantially nickel-free.

Provided herein is a method for specifically adjusting the electrical conductivity of a conversion coating, wherein a metallic surface or a conversion-coated metallic surface is treated with an aqueous composition which comprises at least one kind of metal ions selected from the group consisting of the ions of molybdenum, copper, silver, gold, palladium, tin, and antimony and/or at least one electrically conductive polymer selected from the group consisting of the polymer classes of the polyamines, polyanilines, polyimines, polythiophenes, and polypryrols.

The invention relates to a process for coating metallic surfaces with a composition containing at least one of a silane, silanol, siloxane or polysiloxane that is capable of condensation, water and optionally an organic solvent. The composition also contains compound containing Ti, Hf, Zr, Al or B; and at least one type of cation or an organic compound d) selected from monomers, oligomers, polymers, copolymers and block copolymers. The coating freshly applied with this composition is rinsed with a fluid and is not dried thoroughly before this rinsing step so that the compound capable of condensation does not condense substantially before the rinsing step.

Described herein is an alternative acidic, aqueous composition for effectively phosphating metallic surfaces, which includes, besides zinc ions, manganese ions, phosphate ions and, preferably, nickel ions, at least one accelerator of a formula R.sub.1R.sub.2R.sub.3CNO.sub.2 where each of the substituents R.sub.1, R.sub.2 and R.sub.3 on the carbon atom is selected, independently of the others, from the group consisting of hydroxymethyl, 1-hydroxyethyl, 2-hydroxyethyl, 1-hydroxypropyl, 2-hydroxypropyl, 3-hydroxypropyl, 1-hydroxy-1-methylethyl and 2-hydroxy-1-methylethyl. Also described herein are a method for producing such a composition, an alternative method for phosphating metallic surfaces, and a method of using phosphate coatings produced accordingly.

There is provided a technique to strongly integrate a galvanized steel sheet and a resin molded article. A hot-dip galvanized steel sheet is immersed in an aqueous solution for aluminum degreasing to form a specific roughness on the surface. The surface is covered with convex protrusions having a diameter of about 100 nm, and a chromate treatment layer appears in the surface. A resin composition comprising 70 to 97 wt % of polyphenylene sulfide and 3 to 30 wt % of a polyolefin resin is injected onto the surface. The resin composition penetrates into ultra-fine irregularities and is cured in that state, and thereby a composite in which the galvanized steel sheet and the resin molded article are strongly integrated can be obtained. The shear rupture strength of the composite is extremely high.

A multistage method for treatment of composite metal structures containing metallic surfaces of aluminum, zinc and optionally iron, is provide wherein in a first step, selective zinc phosphating of zinc and ferrous surfaces proceeds using a phosphating solution containing a quantity of water-soluble inorganic silicon compounds sufficient to suppress white spot formation on zinc, but less than the quantity where zinc phosphating loses selectivity. In a following second step, aluminum surfaces are passivated with an acidic treatment solution. Also provided is a zinc phosphating solution suitable for said method containing at least 0.025 g/l, but less than 1 g/l of silicon as water-soluble inorganic compounds calculated as SiF.sub.6, wherein the product (Si/mM).Math.(F/mM) of the concentration of silicon [Si in mM] in the form of water-soluble inorganic compounds and the concentration of free fluoride [F in mM] divided by the free acid point number is no greater than 5.

Processes for the anti-corrosion pre-treatment of a plurality of components in series, in which each component in the series at least partly has surfaces of zinc and/or iron and at least parts of these surfaces are firstly activated in a targeted manner for subsequent zinc phosphating are provided with targeted activation achieved by means of controlled dispensing of an aqueous dispersion to wet zinc and/or iron surfaces, thus ensuring resource-saving activation; the aqueous dispersion for activation wetting contains a particulate constituent dispersed in water, which is at least partially composed of hopeite, phosphophyllite, scholzite and/or hureaulite and provided as a dispersion of these crystalline solids, stabilized by at least one polymeric organic compound; followed by a zinc phosphating bath comprising a quantity of an aqueous dispersion, in particular the same aqueous dispersion that is used for activation wetting.