C04B35/63424

FOAM FORMULATION AND METHOD OF PREPARING SOLID POROUS MATERIALS WITH SAME

A foam formulation for preparing polymer-grafted nanoparticles stabilized foam, including nanoparticles, monomers of a polymer to be grafted on the nanoparticle surface, polymerization initiator, surfactant and water. The polymer-grafted nanoparticles may act together with the surfactant to form single-layer assembling at the boundary of bubbles, which in turn stabilizes the foam. The generated foam shows much better stability in long-term storage, high-temperature drying process and alkaline environments than conventional wet foams. A method of preparing solid porous materials with the foam is also provided.

MEDICAL DEVICE, METHOD FOR PRODUCING MEDICAL DEVICE, AND MEDICAL DEVICE PRODUCING APPARATUS
20170258556 · 2017-09-14 ·

Provided is a medical device including a porous portion and a dense portion, wherein an arithmetic average roughness of a surface of the porous portion is 2.0 μm or greater but 20 μm or less, and wherein an arithmetic average roughness of a surface of the dense portion is less than 2.0 μm.

Ceramic material and method of preparing the same

A ceramic material, including: BaWO.sub.4-xM.sub.2CO.sub.3-yBaO-zB.sub.2O.sub.3-wSiO.sup.2, where x=0-0.2 mole, y=0-0.05 mole, z=0-0.2 mole, w=0-0.1 mole, M represents an alkali metal ion selected from Li.sup.+, K.sup.+, Na.sup.+, and x, y, z, and w are not zero at the same time.

TRANSITION METAL DICHALCOGENIDE FIBER AND METHOD OF PRODUCING THE SAME

Provided is a method of producing a transition metal dichalcogenide fiber. The method of producing a transition metal dichalcogenide fiber according to the present invention includes: spinning a spinning solution containing a transition metal dichalcogenide in a coagulation solution to obtain a transition metal dichalcogenide fiber, wherein the spinning solution has liquid crystallinity by the transition metal dichalcogenide.

BINDER SOLUTIONS COMPRISING NANOPARTICLES FOR USE IN ADDITIVE MANUFACTURING

A binder solution comprises greater than or equal to 0.5 wt % and less than or equal to 20 wt % of nanoparticles, a thermoplastic binder, and a solvent. The nanoparticles may comprise metallic nanoparticles comprising nickel, silver, chromium, aluminum, cobalt, iron, or combinations thereof. The nanoparticles may comprise ceramic nanoparticles, the comprising alumina, aluminum nitride, zirconia, titania, silica, silicon nitride, silicon carbide, boron nitride, or combinations thereof. A method of manufacturing a part includes depositing a layer of particulate material on a working surface, applying a binder solution into the layer of particulate material in a pattern, repeating the steps of depositing and selectively applying to form a plurality of layers of particulate material with the applied binder solution, and curing the applied binder solution in the plurality of layers of particulate material with the applied binder solution to evaporate the solvent and thereby form a green body part.

BINDER SOLUTIONS COMPRISING A FUGITIVE METAL PRECURSOR FOR USE IN ADDITIVE MANUFACTURING

A binder solution comprises a fugitive metal precursor, a thermoplastic binder, and a solvent. The fugitive metal precursor may comprise an alkaline earth metal, a transition metal, a post-transition metal, a metalloid, a rare earth metal, or combinations thereof. The fugitive metal precursor may comprise a salt such as carboxylate, nitrate, sulfate, carbonate, formate, chloride, halide, derivatives thereof, and combinations thereof. A method of manufacturing a part includes depositing a layer of particulate material on a working surface, selectively applying a binder solution into the layer of particulate material in a pattern representative of a layer of the part, repeating the steps of depositing and selectively applying to form a plurality of layers of particulate material with the applied binder solution, and curing the applied binder solution in the plurality of layers of particulate material with the applied binder solution to evaporate the solvent and form a green body part.

METHOD TO FABRICATE A MACHINABLE CERAMIC MATRIX COMPOSITE
20220169574 · 2022-06-02 ·

A method to form a machinable ceramic matrix composite comprises forming a porous ceramic multilayer on a surface of a fiber preform. In one example, the porous ceramic multilayer comprises a gradient in porosity in a direction normal to the surface. In another example, the porous ceramic multilayer includes low-wettability particles having a high contact angle with molten silicon, where an amount of the low-wettability particles in the porous ceramic multilayer varies in a direction normal to the surface. After forming the porous ceramic multilayer, the fiber preform is infiltrated with a melt, and the melt is cooled to form a ceramic matrix composite with a surface coating thereon. An outer portion of the surface coating is more readily machinable than an inner portion of the surface coating. The outer portion of the surface coating is machined to form a ceramic matrix composite having a machined surface with a predetermined surface finish and/or dimensional tolerance.

LOW VOC INK COMPOSITIONS AND METHODS OF FORMING FUEL CELL SYSTEM COMPONENTS USING THE SAME
20220173411 · 2022-06-02 ·

A fuel cell system component ink includes a fuel cell system component powder, a solvent including propylene carbonate (PC), and a binder including polypropylene carbonate (PPC).

SILICON NITRIDE SUBSTRATE AND METHOD OF MANUFACTURING THE SAME
20230275002 · 2023-08-31 ·

Color unevenness generated on a surface of a silicon nitride substrate is reduced. A silicon nitride substrate formed by nitriding silicon containing in a sheet-shaped green body includes a first surface and a second surface opposite to the first surface. In this case, when color difference between a center and an edge of at least one surface of the first surface and the second surface is expressed to be “ΔE*ab”, a relation “ΔE*ab≤1.5” is established.

ZIRCONIA MOLDED BODY SUITABLE FOR DENTAL USE
20230255733 · 2023-08-17 · ·

A zirconia molded body and a dental mill blank may decrease of the translucency of a zirconia sintered body upon firing even when the cooling solvent used for wet processing of the zirconia molded body or dental mill blank by a dental CAD/CAM system is contaminated. This can allow more convenient fabrication of a zirconia sintered body. A zirconia molded body may include zirconia; a stabilizer capable of inhibiting a phase transformation of zirconia; and a binder, and having an open porosity of 25% or less.