C04B35/63456

METHOD OF MAKING FLEXIBLE CERAMIC FIBERS AND POLYMER COMPOSITE
20200318257 · 2020-10-08 ·

The present application discloses and claims a method to make a flexible ceramic fibers (Flexiramics) and polymer composites. The resulting composite has an improved mechanical strength (tensile) when compared with the Flexiramics respective the nanofibers alone. Additionally a composite has better properties than the polymer alone such as lower fire retardancy, higher thermal conductivity and lower thermal expansion. Several different polymers can be used, both thermosets and thermoplastics. Flexiramics has unique physical characteristic and the composite materials can be used for numerous industrial and laboratory applications.

High-light trasmittance zirconia sintered body, preparation method therefor and use thereof

Provided is a high-light transmittance zirconia sintered body, prepared by processing and forming a material for the high-light transmittance zirconia sintered body, and then performing high-temperature sintering in the atmosphere under normal pressure. The material for a high-light transmittance zirconia sintered body is prepared from zirconia powder and -aluminum oxide as raw materials, wherein the molar percentage of yttrium oxide in the zirconia powder is 4-6%. The high-light transmittance zirconia sintered body can be used for preparing a fixed dental prosthesis. The zirconia sintered body has a grain size of 0.1-0.7 m, and due to the dispersion and toughening by aluminum oxide, the zirconia sintered body has a higher strength and toughness. Pores in the zirconia powder can be eliminated by adding aluminum oxide. The zirconia sintered body has a higher light transmittance, and the prepared dentures are good in texture, good in jade-like appearance, and closer to the human teeth.

Sinterable feedstock for use in 3D printing devices
10737480 · 2020-08-11 · ·

The present invention relates to a filament suitable to be used in a 3D printing device, wherein the filament comprises a metal and/or ceramic powder, a thermoplastic binder and additives. The invention also relates to a process for producing a shaped body comprising the step of printing a shaped green body using the filament according to the invention. Also provided is the use of a filament according to the invention in a 3D printing device and a green body producible by mixing a metal and/or ceramic powder and a thermoplastic binder. The invention also relates to the use of a binder of the invention for the production of a filament for 3D printing devices.

Hexagonal boron nitride/cement/polymer composites and methods of synthesis

Hexagonal Boron Nitride (hBN) is a synthetic material that may be used in several applications due to its chemical inertness, thermal stability, and other beneficial properties. hBN composite materials and method for making such composites are described here. In particular composite materials including both functionalized hBN and cement or cementitious materials and methods for making the same are discussed. Such materials may be useful for construction, well cementing (both primary and remedial cementing), nuclear industry, 3D printing of advanced multifunctional composites, and refractory materials.

Tape Casting Slurry Composition for Preparing Silicon Nitride Sintered Body
20200165167 · 2020-05-28 · ·

A tape casting slurry composition for preparing a silicon nitride sintered body is provided. The tape casting slurry composition exhibits a viscosity suitable for tape casting, and thus, can easily control the area and thickness of the prepared green sheet, thereby preparing a large area silicon nitride sintered body having a thickness of a circuit board without post-processing processes such as grinding, and the like. Therefore, according to the present invention, a silicon nitride sintered body can be prepared using low cost raw materials by a simplified process, thereby securing efficiency and economic feasibility of the preparation process.

A PROCESS FOR PRODUCING A THREE-DIMENSIONAL GREEN BODY BY A FUSED FILAMENT FABRICATION (FFF) PROCESS

The invention relates to a process for producing a three-dimensional green body by a fused filament fabrication process employing at least one filament, which comprises a core material (CM) coated with a layer of a shell material (SM), and a three-dimensional extrusion printer (3D printer). The three-dimensional extrusion printer 0 contains at least one nozzle and at least one mixing element. The invention further relates to three-dimensional objects and an extruded strand obtained by the process.

MOLD MATERIAL MIXTURE CONTAINING ADDITIVES FOR REDUCING CASTING DEFECTS
20200101522 · 2020-04-02 ·

The subject matter of the invention is mold material mixtures for producing molds or cores for metal casting, consisting of at least one refractory base mold material, a binder and an additive based on factice. The invention also relates to a component system, a method for producing molds and cores using the mold material mixtures or the component system respectively, and to molds and cores produced by said method.

PARTICLES HAVING A SINTERABLE CORE AND A POLYMERIC COATING, USE THEREOF, AND ADDITIVE MANUFACTURING METHOD USING THE SAME

Particles each having a sinterable core and a polymeric coating on at least a part of the core, wherein the polymeric coating includes a polymer that can be removed via decomposition by heat, catalytically or by solvent treatment, and wherein the polymeric coating is present in an amount of 0.10 to 3.00% by weight, relative to the total weight of the particles, as well as the use of these particles in an additive manufacturing process such as a powder bed and inkjet head 3D printing process. The particles and the process are able to provide a green part having improved strength and are thus suitable for the production of delicate structures which require a high green strength in order to minimize the risk of structural damage during green part handling.

Ceramic material, method for producing the ceramic material, and electroceramic component comprising the ceramic material
10505101 · 2019-12-10 · ·

The invention relates to a ceramic material, comprising lead zirconate titanate, which additionally contains K and optionally Cu. The ceramic material can be used in an electroceramic component, for example a piezoelectric actuator. The invention also relates to methods for producing the ceramic material and the electronic component.

System for Drying a Paste-Based Crafting Medium During Three-Dimensional Printing
20190337053 · 2019-11-07 ·

This invention relates to three-dimensional printing. This invention in particularly relates to a system for drying a paste-based crafting medium during three-dimensional printing and a method thereof. The system can comprise a dual printhead comprising a first dispensing nozzle for depositing the filament material for a mold layer in a flowable fluid form and a second dispensing nozzle for depositing the crafting medium, which is in a paste form. The system also includes a drying means which can be a heating system or a drying apparatus, that in some embodiments can be attached to the printhead. The three-dimensional imaging process for making objects, preferably metal objects or ceramic objects, on a layer-by-layer basis under the control of a data processing system is disclosed. The drying of the object or mold is crucial in the three-dimensional imaging process because it can affect the overall quality of the object. A solution to this problem is achieved in the present invention by using a drying step after finishing each layer of the object (both mold and paste). This is achieved in some embodiments by using a drying apparatus comprising a radiating heater and air circulation fan mounted on to the moving print head. The print head can repeatedly scan the printed layer and apply heat and air circulation to improve drying in a controlled manner. This system and method provides improved evenness in the drying and reduces the risk of cracks developing in the deposited object, and also reduces the risk of further problems during the subsequent processing steps to provide the finished object.