A graphite-containing refractory has higher bending strength and fracture energy than known refractories. The graphite-containing refractory has a graphite content of 1% to 80% by mass. 1000 to 300000 carbon fibers with a fiber diameter of 1 to 45 m/fiber are bundled. The carbon fiber bundle has a length of 100 mm or more and is placed within the graphite-containing refractory to form the same.

A sinterable magnetic powder composition including: from 50 to 95% of a powder magnet; and from 5 to 50% by weight of at least one thermoplastic polymer; for the total weight of the composition, said powder composition having a D50 comprised within the range of 0.1 to 100 m. And, to the use of the composition in processes used to agglomerate powders, layer by layer, by melting or sintering, for manufacturing three-dimensional magnetic objects.

Described herein are cold-sintered ceramic polymer composites and processes for making them from ceramic precursor materials and monomers and/or oligomers. The cold sintering process and wide variety of monomers permit the incorporation of diverse polymeric materials into the ceramic.

A method of forming a three dimensional fiber structure is disclosed which comprises the steps of a) providing a starting material which comprises liquid carrier, fibers and binder; b) passing the starting material over a substrate so as to deposit fibers onto the substrate; c) forming a three dimensional fiber matrix; and d) curing the binder. The flow of material onto the substrate may be controlled such that the flow of a starting material over the substrate is chaotic and fibers are laid down in a three dimensional structure containing a high proportion of voids. The preform may be pressurized while moist and is cured under pressure. The fibers may comprise carbon fibers; recycled carbon fiber has been found to be particularly useful. The resulting preform may be stochastic and is suitable for use in ablative and braking applications.

Particles each having a sinterable core and a polymeric coating on at least a part of the core, wherein the polymeric coating includes a polymer that can be removed via decomposition by heat, catalytically or by solvent treatment, and wherein the polymeric coating is present in an amount of 0.10 to 3.00% by weight, relative to the total weight of the particles, as well as the use of these particles in an additive manufacturing process such as a powder bed and inkjet head 3D printing process. The particles and the process are able to provide a green part having improved strength and are thus suitable for the production of delicate structures which require a high green strength in order to minimize the risk of structural damage during green part handling.

The present invention relates to a method of manufacturing thermoplastic molding compound powder that consists of or comprises spherical or approximately spherical molding compound particles from a suspension of glass-like and/or ceramic and/or metallic substrate particles in a solvent in which a binder is dissolved that has a polymer soluble in the solvent, wherein the binder furthermore has one or more additives soluble in the solvent, with the method comprising the step of spray drying the suspension and with the spray drying being carried out such that the solvent partially or completely transitions into the gas phase.

A method of manufacturing a green body, the method comprising: providing: a third composition comprising a second substrate material, a third polymer, a fusing agent, and a third solvent; forming the third composition into a structure wherein the third composition forms a third layer; and contacting the third layer with a fourth solvent in which the third polymer is insoluble to precipitate said polymer, thereby forming a green body.

A substrate is further manufactured by: arranging a plurality of green bodies to form an assembly of green bodies;
fusing the green bodies in the assembly together, thereby forming a precursor substrate; and sintering the precursor substrate, thereby forming a substrate.

A three-dimensional modeled-object manufacturing composition used for forming a layer of a three-dimensional modeled-object in which a plurality of the layers is laminated, using a discharge method, the composition includes: a plurality of particles; a solvent dispersing the particles; and a binder having a function of temporarily binding the particles in a state where the solvent is removed. In the composition, a viscosity 1 at a shear rate of 10 s.sup.1 at 25 C. is 6,000 mPa.Math.s or higher, a viscosity 2 at the shear rate of 1,000 s.sup.1 at 25 C. is 5,000 mPa.Math.s or lower, and when a binder removal treatment is carried out by heating the composition at 400 C. for five hours in nitrogen gas, a residual carbon ratio is 0.04 mass % to 0.3 mass %.

A binder component for a feedstock compound for use in a shaping and sintering process comprises b-i) 3 to 70% by volume of at least one first thermoplastic and/or wax-type material, and b-li) 30 to 97% by volume of at least one second thermoplastic and/or wax-type material, based on the total volume of the binder component. The first thermoplastic and/or wax-type material and the second thermoplastic and/or wax-type material differ in at least one property which property is selected from (1) solubility in a solvent, (2) degradability induced by heat and/or a reactant, and (3) volatility. The first thermoplastic and/or wax-type material is less soluble, less degradable or less volatile than the second thermoplastic and/or wax-type material. T.sub.cross is below 120 C., wherein T.sub.cross is the temperature at the intersection between the storage modulus G curve and the loss modulus G curve in a dynamic viscoelasticity measurement of the binder component. The feedstock compound containing the binder component and non-organic sinterable particles is used in an additive manufacturing process, an injection molding process, a pressing process or a casting process.

Additive manufacturing powder contains a core-shell type particle containing a core particle comprising a first binder resin and a filler and a shell present on the surface of the core particle. The shell contains a second binder resin. The powder has a particle size distribution Dv/Dn of 1.5 or less and an average circularity of from 0.800 to 0.980, the average circularity being represented by the following relation:
Average circularity=(a perimeter of a circle having the same area as a projected image of a particle)/(the perimeter of the projected image of the particle)100.