Provided are a nanofiber-nanowire composite and a method for producing the same. The method includes preparing a nanoparticle using a dipolar solvent, producing a nanofiber-nanoparticle composite in an electrospinning synthesis solution including the nanoparticle through electrospinning, and growing a nanowire from the nanoparticle by hydrothermally synthesizing a dried nanofiber-nanoparticle composite.

A method of making a fiber preform for ceramic matrix composite (CMC) fabrication comprises laminating an arrangement of fibers between polymer sheets comprising an organic polymer, which may function as a fugitive binder during fabrication, to form a flexible prepreg sheet. A plurality of the flexible prepreg sheets are laid up in a predetermined geometry to form a stack, and the stack is heated to soften the organic polymer and bond together the flexible prepreg sheets into a bonded prepreg structure. Upon cooling of the bonded prepreg structure, a rigid preform is formed. The rigid preform is heated at a sufficient temperature to pyrolyze the organic polymer. Thus, a porous preform that may undergo further processing into a CMC is formed.

Various examples disclosed relate to a substrate. The substrate includes a cold-sintered hybrid material. The cold-sintered hybrid material includes a polymer component and a ceramic component. The substrate further includes a conductor at least partially embedded within the cold-sintered hybrid material. The substrate further includes a via attached to the conductor. The cold-sintered hybrid material has a relative density in a range of from about 80% to about 99%.

The invention relates to a process for producing a three-dimensional green body by a fused filament fabrication process employing at least one filament, which comprises a core material (CM) coated with a layer of a shell material (SM), and a three-dimensional extrusion printer (3D printer). The three-dimensional extrusion printer 0 contains at least one nozzle and at least one mixing element. The invention further relates to three-dimensional objects and an extruded strand obtained by the process.

Particles each having a sinterable core and a polymeric coating on at least a part of the core, wherein the polymeric coating includes a polymer that can be removed via decomposition by heat, catalytically or by solvent treatment, and wherein the polymeric coating is present in an amount of 0.10 to 3.00% by weight, relative to the total weight of the particles, as well as the use of these particles in an additive manufacturing process such as a powder bed and inkjet head 3D printing process. The particles and the process are able to provide a green part having improved strength and are thus suitable for the production of delicate structures which require a high green strength in order to minimize the risk of structural damage during green part handling.

A green body part comprises a first green portion, a second green portion, an interfacial joint between the first green portion and the second green portion, and a joint material disposed within the interfacial joint. The joint material comprises a powder having a particle size distribution than or equal to 1 m and less than or equal to 50 m. A method of manufacturing a joined part includes applying a joint material on a face of the first green portion and contacting the second green portion to the joint material on the face of the first green portion to form a joined green body part.

A powder injection molding feedstock includes powder particles, a main binder, and a secondary binder. A glass-transition temperature of the secondary binder is greater than a glass-transition temperature of the main binder, the secondary binder coats the powder particles, and the main binder coats the secondary binder and the powder particles.

A method of making a fiber preform for ceramic matrix composite (CMC) fabrication that utilizes a fugitive binder and a machining step is described. The method includes, according to one embodiment, laying up a plurality of plies to form a stack, where each ply comprises an arrangement of fibers. The stack is infiltrated with a polymer at an elevated temperature to form an infiltrated stack that is cooled to form a rigid preform. The rigid fiber preform is machined to have a predetermined shape, such that a machined fiber preform is formed. A composite assembly including the machined fiber preform is formed and then the composite assembly is heated at a sufficient temperature to pyrolyze the polymer. Thus, a porous preform of a predetermined geometry is formed for further processing into a CMC.

A binder resin composition comprising an aliphatic polycarbonate resin represented by the formula (1): ##STR00001##
and an end-capped aliphatic polycarbonate resin represented by the formula (2): ##STR00002##
wherein each of X and Y, which may be identical or different, is a group having at least one functional group selected from a carboxy group, an ester group, a carbamate group, a silicate group, an isocyanate group, an ether group, an acetal group, and a halogen atom at its end; and an inorganic particle-dispersed paste composition containing the resin composition. The binder resin composition of the present invention can be used in general molded articles, optical materials such as films, fibers, optical fibers, and optical disks, thermally decomposable materials such as ceramic binders, and lost foam casting, medicinal materials such as drug capsules, additives for biodegradable resins, main components for biodegradable resins, and the like.

A method for manufacturing a powder injection molding feedstock includes providing a plurality of powder particles and a secondary binder and applying primary kneading in an internal mixer. The primary mixture is cooled and crushed. A main binder is provided and put into the internal mixer to mix with the mixture that being crushed for secondary kneading to obtain the powder injection molding feedstock. Glass-transition temperature of the secondary binder is greater than glass-transition temperature of the main binder. The secondary binder coats the powder particles. The main binder coats the secondary binder and the powder particles.