Patent classifications
C04B2235/5228
Fiber having integral weak interface coating, method of making and composite incorporating the fiber
Disclosed is a method of coating a high temperature fiber including depositing a base material on the high temperature fiber using atomic layer deposition, depositing an intermediate material precursor on the base material using molecular layer deposition, depositing a top material on the intermediate material precursor or the intermediate layer using atomic layer deposition, and heat treating the intermediate precursor. The intermediate material in the final coating includes a structural defect, has lower density than the top material or a combination thereof. Also disclosed are the coated high temperature fiber and a composite including the high temperature fiber.
Method for manufacturing an elastic ceramic matrix composite
Disclosed are: damage-resistant ECMCs that need to work and remain elastic between minus 120° C. and positive 300° C.; ECMCs that need to be able to contain a flame of 1900° C. for more than 90 minutes; and composite structures, especially highly stressed structures. One of the characteristic problems of ceramic matrices is their fragility. Indeed, when a fracture starts, it propagates easily in the matrix. Disclosed are elastic ceramic matrix composites (ECMCs), for which: the ceramic matrix is split into solid “ceramic microdomains” (CMDs); the CMDs are connected to one another by a dense network of “elastic microelements” (EMEs); and the bonds between the EMEs and the CMDs are strong chemical bonds, preferably covalent.
Method of producing honeycomb structured body
The present invention provides a method of producing a honeycomb structured body having excellent mechanical strength. The present invention relates to a method of producing a honeycomb structured body including a honeycomb fired body in which multiple through-holes are arranged longitudinally in parallel with one another with a partition wall therebetween, the method including: a raw material mixing step of preparing a raw material paste containing ceria-zirconia composite oxide particles, alumina particles, an inorganic binder, and alumina fibers; a molding step of molding the raw material paste into a honeycomb molded body in which multiple through-holes are arranged longitudinally in parallel with one another with a partition wall therebetween; a drying step of drying the honeycomb molded body obtained in the molding step; and a firing step of firing the honeycomb molded body dried in the drying step into a honeycomb fired body, wherein the percentage of amorphous alumina fibers in the alumina fibers for use in the raw material mixing step is 50 to 100 wt %.
METHOD FOR MANUFACTURING AN ELASTIC CERAMIC MATRIX COMPOSITE
Disclosed are: damage-resistant ECMCs that need to work and remain elastic between minus 120° C. and positive 300° C.; ECMCs that need to be able to contain a flame of 1900° C. for more than 90 minutes; and composite structures, especially highly stressed structures. One of the characteristic problems of ceramic matrices is their fragility. Indeed, when a fracture starts, it propagates easily in the matrix. Disclosed are elastic ceramic matrix composites (ECMCs), for which: the ceramic matrix is split into solid “ceramic microdomains” (CMDs); the CMDs are connected to one another by a dense network of “elastic microelements” (EMEs); and the bonds between the EMEs and the CMDs are strong chemical bonds, preferably covalent.
PREPREG FOR CERAMIC MATRIX COMPOSITE
A prepreg including a support with, for more than 90% of the weight thereof, of ceramic fibers, and a thermoreversible liquefiable gel covering, at least in part, at least one portion of the ceramic fibers. The liquefiable gel including: 20% to 60% of ceramic particles and 0% to 10% of metal particles, both as percentage by volume based on the volume of the liquefiable gel; 0.2% to 10% of a thermoreversible hydrocolloid and 0% to 7% of one or more other constituents, both as a percentage by weight on the basis of the total weight of the ceramic particles and metal particles; the balance to 100% being water. It being possible for the ceramic particles and the metal particles to be replaced, partially or completely, by precursors of ceramic particles and of metal particles, respectively, capable of forming, by heat treatment above 200° C., ceramic particles and metal particles, respectively.
Method for preparing composite materials with an oxide matrix and oxide reinforcements by means of a calefaction process
Method for the preparation, by means of a heating technique, of a composite material composed of a matrix of at least a first oxide of at least one metal and/or at least one metalloid reinforced by reinforcements in at least a second oxide of at least one metal and/or at least one metalloid, characterised in that the following successive steps are carried out: the reinforcements are placed in at least one liquid precursor of the first oxide of at least one metal and/or at least one metalloid; said reinforcements and the liquid precursor are heated so as to form the first oxide by means of the thermal decomposition of said liquid precursor, and to deposit the first oxide thus formed around the reinforcements and between the reinforcements thus forming the matrix.
Lobed tubular piece made of a composite with unidirectional fibers
A method for manufacturing a fibrous tubular structure including lobes, in which fibers are draped/deposited on a mandrel having a shape corresponding to that of the fibrous structure, includes draping/deposition carried out such that at least one group of fibers has a same orientation with respect to the axis (A) of said fibrous structure, then, the fibers having been draped over an angular sector less than the total periphery of the mandrel, one of the ends of the fibrous structure is separated from the mandrel in order to allow the continuation of the draping on the same mandrel.
Rear fairing for a turbojet engine pylon made of composite materials
An rear fairing for a pylon supporting an aircraft turbojet engine forms an aerodynamic surface covering the base of the pylon. The rear fairing is elongated in a longitudinal direction and includes a floor arranged opposite the hot gases exiting the turbojet engine and side walls constituting aerodynamic surfaces. The floor and the side walls include ceramic matrix composite materials made from preforms formed by layers of superimposed warp and weft yarns, the preforms have interlayer weaving yarns connecting the layers to one another.
Method for injecting a loaded suspension into a fibrous texture and method for manufacturing a part made of composite material
A method for injecting a loaded suspension into a fibrous texture having a three-dimensional or multilayer weaving includes the injection of a suspension containing a powder of solid particles into the volume of the fibrous texture. The injection of the loaded suspension is carried out by at least one hollow needle in communication with a loaded suspension supply device, each needle being movable in at least one direction extending between a first face and a second opposite face of the fibrous texture so as to inject the loaded suspension at one or more determined depths in the fibrous texture.
FABRICATION METHOD OF FUNCTIONALLY-GRADED STRUCTURES BY CONTINUOUS CERAMIC FILAMENTS
A method for constructing a plurality of ceramic layers by winding continuous ceramic filaments to prepare RF-transparent structures is provided. Dielectric properties of each layer of the plurality of ceramic layers are characterized by an inter-filament spacing, a filament count and thickness. Once the plurality of ceramic layers are constructed, a structure is removed from a winding surface, wherein the winding surface is a mandrel, infiltrated with a resin in a separate set up and fired.