Patent classifications
C04B2235/5232
METHOD OF FABRICATING A FIBER PREFORM FILLED WITH REFRACTORY CERAMIC PARTICLES
A method of fabricating a fiber preform filled with refractory ceramic particles, includes placing a fiber texture including refractory ceramic fibers in a mold cavity; injecting a slip including a powder of refractory ceramic particles present in a liquid medium, the slip being injected into the pores of the fiber texture present in the mold cavity, injection being performed through at least a first face or a first edge of the fiber texture; and draining the liquid medium of the slip that has penetrated into the fiber texture through the porous material part, the draining being performed at least through a second face or a second edge of the fiber texture different from the first face or the first edge, the porous material part also serving to retain the refractory particle powder in the pores of the fiber texture to obtain a fiber preform filled with refractory particles.
JOINING MATERIAL WITH SILICON CARBIDE PARTICLES AND REACTIVE ADDITIVES
In some examples, a method including forming a layer of a slurry composition between a first ceramic or CMC part and a second ceramic or CMC part. The slurry composition includes a carrier material; and a plurality of solid particles in the carrier material. The plurality of solid particles includes first silicon carbide (SiC) particles defining a first average particle size, second SiC particles defining a second average particles size that is less than the first average particles size, and reactive additive particles. The method includes heating the layer of slurry composition to react the plurality of reactive additive particles to fuse the plurality of first SiC particles and the plurality of second SiC particles together with the reactive additive particles, wherein the fused layer of the slurry composition forms a joint layer that joins the first ceramic or CMC part to the second ceramic or CMC part.
THIN PLY HIGH TEMPERATURE COMPOSITES
A method of fabricating a laminar composite article, includes steps of spreading a plurality of continuous fiber tows from a spool to form a first ply layer having a substantially consistent layer thickness, applying a binder to the spread plurality of continuous fiber tows, curing the plurality of continuous fiber tows and applied binder at a cure temperature less than a thermal decomposition temperature of the binder, and processing the cured plurality of continuous fiber tows at a post-cure temperature greater than the cure temperature.
METHOD FOR MANUFACTURING A REFRACTORY PART MADE OF COMPOSITE MATERIAL
A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; placing the texture in a mold having an impregnation chamber including in its bottom portion a part made of porous material, the impregnation chamber being closed in its top portion by a deformable impermeable diaphragm separating the impregnation chamber from a compacting chamber; injecting a slip containing a powder of refractory particles into the impregnation chamber; injecting a compression fluid into the compacting chamber, to force the slip to pass through the texture; draining the liquid of the slip via the porous material part, while retaining the powder of refractory particles inside the texture so as to obtain a fiber preform filled with refractory particles; drying the fiber preform; unmolding the preform; and sintering the refractory particles present in the preform in order to form a refractory matrix in the preform.
Combustor liner and method of operating same
The gas turbine combustor liner can delimit a combustion chamber, and have at least one monolithic ceramic block having a first face exposed to the combustion chamber and a second face opposite the first face, and a 3D fabric of ceramic fibers partially embedded inside the monolithic ceramic block, and partially extending outside the second face of the monolithic ceramic block, away from the combustion chamber.
METHOD FOR MANUFACTURING PART MADE OF COMPOSITE MATERIAL
A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; impregnating the fiber texture for a first time with a first slip containing first refractory particles; eliminating the liquid phase from the first slip so as to leave within the texture only the first refractory particles; impregnating the fiber texture for a second time with a second slip containing second refractory particles; eliminating the liquid phase from the second slip so as to leave within the texture only the second refractory particles and obtain a fiber preform filled with the first and second refractory particles; and sintering the first and second refractory particles present in the fiber preform in order to form a refractory matrix in the preform.
SACRIFICIAL FIBERS FOR COOLING AIR FLOW IN CERAMIC MATRIX COMPOSITES, METHODS OF MANUFACTURE AND ARTICLES COMPRISING THE SAME
Disclosed herein is a composite comprising a ceramic matrix composite comprising a ceramic matrix and ceramic fibers; and one or more sacrificial fibers woven into the ceramic matrix composite; where the sacrificial fibers are operative to undergo oxidation or melting upon being subjected to an elevated temperature; and wherein the sacrificial fibers leave cooling holes in the composite preform upon being subjected to oxidation or melting.
MICROSTRUCTURED FIBER INTERFACE COATINGS FOR COMPOSITES
Disclosed is a coated ceramic fiber including a silicon carbide coating layer adjacent to the ceramic fiber and a silicon dioxide coating layer adjacent to the silicon carbide coating layer, wherein the silicon dioxide coating layer forms micro cracks after a crystal structure transformation. The coated ceramic fiber may be included in a composite material having a ceramic matrix.
REDUCING SURFACE NODULES IN MELT-INFILTRATED CERAMIC MATRIX COMPOSITES
The disclosure describes techniques for infiltrating a porous preform with a slurry to form an infiltrated-preform, where the slurry includes a plurality of solid particles, where the plurality of solid particles include a plurality of fine ceramic particles defining an average fine particle diameter, a plurality of coarse ceramic particles defining an average coarse particle diameter, and a plurality of diamond particles, where the average fine particle diameter is less than the average coarse particle diameter, and infiltrating the infiltrated-preform with a molten metal infiltrant to form a ceramic matrix composite (CMC) article.
FIREPROOF CONSTRUCTION AND METHOD FOR USING SAME
A fireproof structure includes: a first heat-absorbing material that includes an inorganic porous formed body that has absorbed water, or a second heat-absorbing material that includes particles that include magnesium phosphate hydrate and a binder; and a fibrous heat-insulating material that includes inorganic fibers having a shrinkage ratio of 5% or less when allowed to stand at 1,100° C. for 24 hours.