C04B2235/5236

Method for making ceramic matrix composite articles

A method of forming a composite article includes impregnating an inorganic fiber preform with a slurry composition. The slurry composition includes a particulate, a solvent, and a pre-gellant material. Gelling of the pre-gellant material in the slurry composition is initiated to immobilize the particulate and yield a gelled article, and substantially all solvent is removed from the gelled article to form a green composite article. The green composite article is then infiltrated with a molten infiltrant to form the composite article.

METHOD TO ADDITIVELY MANUFACTURE A FIBER-REINFORCED CERAMIC MATRIX COMPOSITE

A method of additively manufacturing a ceramic matrix composite material includes providing a ceramic fiber and a powdery base material for a ceramic matrix composite and layer-by-layer building up the ceramic matrix material for the ceramic matrix composite by irradiating of a powder bed formed by the base material with an energy beam according to a predetermined geometry, wherein the base material is remelted, solidified and adhesively joined to the ceramic fiber in that parameters of the energy beam are locally chosen such that in the contact region of the ceramic fiber and the powder bed, the ceramic fiber is only partly remelted.

ADDITIVELY MANUFACTURED COMPOSITE COMPONENTS
20200114539 · 2020-04-16 ·

An example technique includes extruding, by a tow deposition device, on a tow-by-tow basis, respective impregnated tows of a plurality of respective impregnated tows to form a layer of material on a major surface of a substrate. Each respective impregnated tow includes at least one ceramic fiber and a curable resin coating the at least one ceramic fiber. The example technique includes curing the curable resin to form a cured composite component. An example system includes a tow deposition device, an energy source, and a computing device. The computing device is configured to control the tow deposition device to extrude, on a tow-by-tow basis, respective impregnated tows of a plurality of respective impregnated tows to form a layer of material, and is configured to control the energy source to cure the curable resin to form a cured composite component.

Method for making ceramic matrix composite articles

A method of forming a composite article may include impregnating an inorganic fiber porous preform with a first slurry composition. The slurry composition includes particles, a solvent, and a pre-gellant material. Gelling of the pre-gellant material in the slurry composition is initiated to substantially immobilize the particles and yield a gelled article. The method also includes impregnating the gelled article with a second solution that includes a high char-yielding component, and pyrolyzing the high char-yielding component to yield carbon and form a green composite article. The green composite article is then infiltrated with a molten metal or alloy infiltrant to form the composite article. The molten infiltrant reacts with carbon, and the final composite article may include less residual metal or alloy than a composite article formed without using the second solution.

FIBER COMPOSITE COMPONENT AND PRODUCTION METHOD
20200102253 · 2020-04-02 ·

A method for producing a fiber composite component and a fiber composite component for high-temperature applications. In particular, a workpiece carrier for providing and handling workpieces in high-temperature furnaces for high-temperature treatments or the like, a dimensionally stable green body of the fiber composite component being realized from a matrix material reinforced with fibers, said fiber composite component being realized by means of a heat treatment of the green body, a fiber being extruded together with a slip as a matrix material from a nozzle and being spatially arranged in such a manner that the green body is realized by means of additive manufacturing.

Ceramic weave for low-cost, structural, antenna-permeable watch case
10606218 · 2020-03-31 · ·

A composite housing of an electronic device can include a substrate having a shape that partially defines an internal volume of the electronic device and includes ceramic fibers arranged in a weave pattern and embedded in a matrix material. The composite housing can also include an overmold material at least partially surrounding the substrate and an antenna integrated into the overmold material.

CERAMIC WEAVE FOR LOW-COST, STRUCTURAL, ANTENNA-PERMEABLE WATCH CASE
20200096948 · 2020-03-26 ·

A composite housing of an electronic device can include a substrate having a shape that partially defines an internal volume of the electronic device and includes ceramic fibers arranged in a weave pattern and embedded in a matrix material. The composite housing can also include an overmold material at least partially surrounding the substrate and an antenna integrated into the overmold material.

CERAMIC COMPOSITION AND METHOD OF MAKING THE COMPOSITION
20200095172 · 2020-03-26 ·

A method of making a ceramic composite comprises forming a wet ceramic composition comprising a plurality of discrete ceramic components and a fluxing agent dissolved in a solvent. At least a portion of the solvent is removed from the wet ceramic composition to form a dried ceramic composition comprising the plurality of discrete ceramic components coated with the fluxing agent. The dried ceramic composition is sintered to form the ceramic composite, the sintering being carried out at a sinter temperature sufficient to fuse the discrete ceramic components at bridging sites formed where two or more of the discrete ceramic components coated with fluxing agent are in physical contact.

Heat-insulating protective member for skid post and method for applying the heat-insulating protective member for skid post

A heat-insulating protective member for skid posts contains a needled blanket of inorganic fibers. At least some of the needled blanket has, disposed therein, an impregnation part where an oxide-precursor-containing liquid is adherent in an undried state. The impregnation part has a water content of 50-400 parts by mass per 100 parts by mass of the inorganic fibers of the impregnation part. The water content of the heat-insulating protective member is 50-400 parts by mass per 100 parts by mass of the inorganic fibers of the heat-insulating protective member. The oxide-precursor-containing liquid contains ingredients that, upon burning, yield a composition containing Al.sub.2O.sub.3 and CaO. The oxide-precursor-containing liquid is adherent in an amount of 2-50 parts by mass in terms of oxide amount per 100 parts by mass of the inorganic fibers of the impregnation part. A molar ratio of Al/Ca, in the whole impregnation part is 10-330.

DENSITY GRADIENT IN BLADE TO REDUCE CENTRIFUGAL LOAD

A blade for a gas turbine engine, and methods of manufacture of such a blade having a continuous density gradient so that the portion of the blade nearest the rotator shaft is of a higher density than the portion of the blade furthest from the rotator shaft.