A wood composite article includes a plurality of wood pieces and an adhesive system disposed on or dispersed among the plurality of wood pieces for bonding the plurality of wood pieces. The adhesive system includes a binder component and a fiber component. The binder component comprises a thermosetting plastic component such as unsaturated polyesters, epoxy, polyurea, polyurethane or combinations thereof, including for example, an isocyanate compound and an isocyanate-reactive component. The composite article may be formed into various objects such as railroad ties, fencing and the like.

A method minimizes emissions while spraying a mixture of a resin composition and a polyisocyanate onto a surface. The resin composition has a hydroxyl content of at least 400 mg KOH/g and includes a blowing agent that is a liquid under pressure, a first polyol, at least one additional polyol other than the first polyol, and optionally a catalyst, surfactant, and water. The mixture is sprayed onto the surface to form a polyurethane foam having a closed cell content of at least 90 percent. The mixture is also sprayed through a spray nozzle at a spray angle corresponding to a control spray angle of from 15 to 125 degrees measured at a pressure of from 10 to 40 psi using water as a standard. The step of spraying produces less than 50 parts of the polyisocyanate per one billion parts of air according to OSHA Method 47.

A polyurethane spraying system minimizes emissions of a polyisocyanate while spraying a mixture of a polyisocyanate and a resin composition onto a surface. The system includes a first reactant supply tank including the resin composition. The system also includes a second reactant supply tank including the polyisocyanate. The system further includes a non-gaseous pump that is coupled with the first and second reactant supply tanks, a mixing apparatus that is coupled with the first and second reactant supply tanks for mixing the resin composition and the polyisocyanate prior to spraying, and a particular spray nozzle that is coupled with the mixing apparatus. The polyurethane spraying system produces less than 50 parts of the polyisocyanate per one billion parts of air according to the NIOSH 5521 Impingement Method while spraying the mixture onto the surface.

An embodiment of a closed-cell polymeric rigid foam may be made using a one-shot method and a reaction system that includes a hydrofluoroalkene physical blowing agent and a polyol mixture having an aminic polyol. The hydrofluoroalkene blowing agent has 3 to 5 carbon atoms and a boiling point between 10 C. and 40 C. at 1 atmosphere pressure. Embodiments of rigid foams may have high closed cell content and are particularly well suited for thermal insulation.

A polyurethane foam composition comprising: (a) an isocyanate compound; (b) one or more isocyanate reactive compounds at least one of the isocyanate reactive compounds comprises an aromatic polyester polyol compound comprising an imide moiety wherein the aromatic polyester polyol is the reaction product of: (i) a cyclic anhydride compound; (ii) a phthalic acid based compound, (iii) a primary amine compound, (iv) an aliphatic diol compound; (v) optionally, a high functionality, low molecular weight polyether polyol compound; (vi) optionally, a hydrophobic compound; and wherein the weight ratio of Component (i) to Component (ii) is from 1:24 to 24:1; and wherein the aromatic polyester polyol is liquid at 25 C. and comprises a hydroxy value ranging from about 30 to about 600; and (c) a blowing agent.

Polyether polyols are described that are an alkoxylation reaction product of an H- functional starter and an alkylene oxide, in which the H-functional starter includes an amino diphenylamine. Methods for producing such polyether polyols, as well as to the use of such polyether polyols in the production of flexible polyurethane foams is also described.

A two-component mixed polyurea resin composition production raw material containing a component (A) that contains a polyisocyanate compound (a) and a component (B) that contains an aromatic polyamine compound (b), wherein the two-component mixed polyurea resin composition production raw material is characterized in that the usable time from immediately after component (A) and component (B) are mixed until the viscosity value measured in an organic-solvent-free state doubles is 10 minutes or longer.