Embodiments of the present disclosure include in-situ formed or in-situ-manufactured expandable cages, expandable implants, and additive-manufacturing systems for printing spinal implants in-situ, and methods for printing the same. Some embodiments may include a robotic subsystem including scanning and imaging equipment configured to scan a patient's anatomy. Some embodiments may further include an armature having a dispensing component configured to dispense at least one printing material and a controller. The controller may be configured to control the scanning and imaging equipment to determine a target alignment of a patient's spine, and develop in-situ-forming instructions including an in-situ relocation plan. In some embodiments, the in-situ-forming instructions may be based on the target alignment of the patient's spine and an interbody access space which may only partially provide access to a disc space between adjacent vertebra of the patients spine. The controller may execute the in-situ-forming instructions to form an interbody cage.

A method for growing a channeled spinal implant in situ, using a surgical additive-manufacturing system having a dispensing component, and implants formed thereby. The method can include positioning the dispensing component at least partially within an interbody space, between a first patient vertebra and a second patient vertebra, and maneuvering, in an applying step, the dispensing component within the interbody space and depositing, by the dispensing component, printing material on or adjacent the first vertebra. The applying step includes maneuvering the dispensing component and applying the printing material selectively to form an outer surface of the implant having a channel opening and to form an interior of the implant having at least one elongate channel extending to the opening.

An acetabular spacer device, of a type that is temporary and disposable, adapted to be implanted in use in a bone cavity placed at a joint of the human body, such as a hip or shoulder joint, has a cup-like shape, substantially hemispherical, and includes a first convex surface, adapted to be positioned at the bone cavity, a second concave surface, which defines a cavity, further includes at least one pharmaceutical or medical substance, such as at least one antibiotic, adapted to treat during use an ongoing infection in the bone cavity.

A method of making a spacer device or a device to be implanted in a human body that includes a containment body and is suitable for treating a bone seat or a joint seat of the human body includes a base portion and side walls that extend from the base portion and that delimit between them at least one cavity, wherein the containment body has a plurality of pores and/or at least one opening, configured to place the at least one internal cavity in communication with the outside of the containment body.

Systems and methods for providing deeper knee flexion capabilities. In some instances, such systems and methods include a femoral knee replacement component that includes an articular surface, a first interior surface, and a second interior surface, wherein the first and second interior surfaces run substantially parallel to each other. In some cases, the articular surface includes an anterior condylar extension that is configured to replace an anterior articular cartilage of a femur such that the anterior extension is configured to terminate adjacent to a proximal limit of the anterior articular cartilage of the femur. Other implementations are also discussed.

A mold for forming a temporary prosthesis has at least two mold members at least partially separable from each other. The at least two mold members cooperatively define a generally enclosed interior cavity for forming the temporary prosthesis. The mold has a securement structure mounted on the at least two mold members for securing the at least two mold members to each other during the forming of the temporary prosthesis. The securement structure is removable from the at least two mold members by hand and without the use of a tool.

Embodiments of the present disclosure include in-situ formed or in-situ-manufactured expandable cages, expandable implants, and additive-manufacturing systems for printing spinal implants in-situ, and methods for printing the same. Some embodiments may include a robotic subsystem including scanning and imaging equipment configured to scan a patient's anatomy. Some embodiments may further include an armature having a dispensing component configured to dispense at least one printing material and a controller. The controller may be configured to control the scanning and imaging equipment to determine a target alignment of a patient's spine, and develop in-situ-forming instructions including an in-situ relocation plan. In some embodiments, the in-situ-forming instructions may be based on the target alignment of the patient's spine and an interbody access space which may only partially provide access to a disc space between adjacent vertebra of the patients spine. The controller may execute the in-situ-forming instructions to form an interbody cage.

Additive-manufacturing systems for forming non-woven fibrous implants are disclosed. Additive-manufacturing systems may include a robotic subsystem having scanning and imaging equipment configured to scan a patient's anatomy, and an armature including at least one dispensing nozzle configured to selectively dispense at least one material. The system may further include a controller apparatus configured to send a control signal to control the scanning and imaging equipment to determine a target alignment of a patient's spine, and develop an additive-manufactured printing plan including an additive-manufactured material selection plan based on the target alignment of the patient's spine. The controller may execute the additive-manufactured printing plan to: dispense the at least one material to form a non-woven fibrous component. The non-woven fibrous component may define a plurality of randomly oriented fibers further defining a plurality of open pore spaces between adjacent fibers configured to facilitate boney ingrowth between adjacent fibers.

A cement mold assembly configured to form a temporary implant for use in delivering antibiotics to an infected site can includes a first mold and a second mold. The first mold can have an open end and an inner wall. The first mold can define a tibial component forming cavity including a platform forming cavity and a stem forming cavity. The second mold can have a body portion configured to be slidably and progressively receivable by the inner wall into the tibial component forming cavity in a direction toward the closed end. Progressive advancement of the second mold into the tibial component forming cavity urges cement within the tibial component forming cavity against the body portion and the inner wall to form a unitary tibial component having a tibial tray portion formed by the platform forming cavity and a stem portion formed by the stem forming cavity.

A spacer mold and method for producing a hip spacer, the spacer mold comprises a base element (1), in which a hollow mold is provided as negative image of one side of a femoral stem of the spacer to be generated, whereby a recess connected to the hollow mold is arranged on the proximal end of the hollow mold in the base element. The spacer mold further comprises a semi-spherical insert (2) comprising a femoral head mold as negative image of one side of a femoral head of the spacer to be generated, whereby the semi-spherical insert (2) is to be arranged in the recess in the base element (1). Further, the spacer mold comprises an adapter insert (3) that is designed as a hollow body that is open on two sides and that is or can be arranged in the recess of the base element (1) between the semi-spherical insert (2) and the hollow mold such that the recess exerts a pressure onto the adapter insert (3) and the semi-spherical insert (2). Moreover, the spacer mold comprises a punch (4) that comprises a punch hollow mold in the form of the negative image of the remaining femoral stem and that is arranged on or can be pressed onto the top side of the base element (1).