C08F4/64148

Polyethylene formulations for large part blow molding applications

In various embodiments, a polyethylene formulation has a density of greater than 0.940 g/cm.sup.3 when measured according to ASTM D792, and a high load melt index (I.sub.21) of 1.0 g/10 min to 10.0 g/10 min when measured according to ASTM D1238 at 190° C. and a 21.6 kg load. Moreover, the polyethylene formulation has a peak molecular weight (M.sub.p(GPC)) of less than 50,000 g/mol, a number average molecular weight (M.sub.n(GPC)) of less than 30,000 g/mol, and a weight fraction (w1) of molecular weight (MW) less than 10,000 g/mol of less than or equal to 10.5 wt %, as determined by Gel Permeation Chromatography (GPC). Articles made from the polyethylene formulation, such as articles made by blow molding processes are also provided.

Polyethylene formulations for large part blow molding applications

In various embodiments, a polyethylene formulation has a density of greater than 0.940 g/cm.sup.3 when measured according to ASTM D792, and a high load melt index (I.sub.21) of 1.0 g/10 min to 10.0 g/10 min when measured according to ASTM D1238 at 190° C. and a 21.6 kg load. Moreover, the polyethylene formulation has a peak molecular weight (M.sub.p(GPC)) of less than 50,000 g/mol, a number average molecular weight (M.sub.n(GPC)) of less than 30,000 g/mol, and a weight fraction (w1) of molecular weight (MW) less than 10,000 g/mol of less than or equal to 10.5 wt %, as determined by Gel Permeation Chromatography (GPC). Articles made from the polyethylene formulation, such as articles made by blow molding processes are also provided.

SINGLE REACTOR BIMODAL POLYETHYLENE WITH IMPROVED MODULUS FOR EXTRUSION BLOW MOLDING DRUM APPLICATIONS

In various embodiments, a bimodal polyethylene composition may have a density (ρ) from 0.952 g/cm.sup.3 to 0.957 g/cm.sup.3, a high load melt index (I.sub.21) from 1 to 10 dg/min, and a z-average molecular weight (M.sub.z(GPC)) from 3,200,000 to 5,000,000 g/mol. The bimodal polyethylene composition may also have a peak molecular weight (M.sub.p(GPC)) defined by the equation: M.sub.p(GPC)<−2,805.3 MWD+102,688, wherein MWD is a molecular weight distribution defined by the equation: MWD=M.sub.w(GPC)/M.sub.n(GPC), M.sub.w(GPC) is a weight average molecular weight of the bimodal polyethylene composition, M.sub.n(GPC) is a number average molecular weight of the bimodal polyethylene composition. Additionally, the bimodal polyethylene composition has a ratio of the (Mz(GPC)) to the Mw(GPC) from 8.5 to 10.5. Articles made from the bimodal polyethylene composition, such as articles made by blow molding processes, are also provided.

SINGLE REACTOR BIMODAL POLYETHYLENE WITH IMPROVED MODULUS FOR EXTRUSION BLOW MOLDING DRUM APPLICATIONS

In various embodiments, a bimodal polyethylene composition may have a density (ρ) from 0.952 g/cm.sup.3 to 0.957 g/cm.sup.3, a high load melt index (I.sub.21) from 1 to 10 dg/min, and a z-average molecular weight (M.sub.z(GPC)) from 3,200,000 to 5,000,000 g/mol. The bimodal polyethylene composition may also have a peak molecular weight (M.sub.p(GPC)) defined by the equation: M.sub.p(GPC)<−2,805.3 MWD+102,688, wherein MWD is a molecular weight distribution defined by the equation: MWD=M.sub.w(GPC)/M.sub.n(GPC), M.sub.w(GPC) is a weight average molecular weight of the bimodal polyethylene composition, M.sub.n(GPC) is a number average molecular weight of the bimodal polyethylene composition. Additionally, the bimodal polyethylene composition has a ratio of the (Mz(GPC)) to the Mw(GPC) from 8.5 to 10.5. Articles made from the bimodal polyethylene composition, such as articles made by blow molding processes, are also provided.

OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT

A catalyst system comprising a combination of: 1) an activator; 2) one or more metallocene catalyst compounds; 3) a support comprising an organosilica material, which is a mesoporous organosilica material. The organosilica material is a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2 SiCh.sub.2].sub.3(i), where Z.sup.1 represents a hydrogen atom, a C1-C4 alkyl group, or a bond to a silic-on atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4alkoxy group, a C.sub.1-C.sub.6 salkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.

OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT

A catalyst system comprising a combination of: 1) an activator; 2) one or more metallocene catalyst compounds; 3) a support comprising an organosilica material, which is a mesoporous organosilica material. The organosilica material is a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2 SiCh.sub.2].sub.3(i), where Z.sup.1 represents a hydrogen atom, a C1-C4 alkyl group, or a bond to a silic-on atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4alkoxy group, a C.sub.1-C.sub.6 salkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.

OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT

A catalyst system comprising a combination of: 1) one or more catalyst compounds comprising at least one oxygen linkage, such as a phenoxide transition metal compound; 2) a support comprising an organosilica material, which may be a mesoporous organosilica material; and 3) an optional activator. Useful catalysts include biphenyl phenol catalysts (BPP). The organosilica material may be a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2SiCH.sub.2].sub.3 (I), where Z.sup.1 represents a hydrogen atom, a C.sub.1-C.sub.4 alkyl group, or a bond to a silicon atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4 alkoxy group, a C.sub.1-C.sub.6 alkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.

OLEFIN POLYMERIZATION CATALYST SYSTEM COMPRISING MESOPOROUS ORGANOSILICA SUPPORT

A catalyst system comprising a combination of: 1) one or more catalyst compounds comprising at least one oxygen linkage, such as a phenoxide transition metal compound; 2) a support comprising an organosilica material, which may be a mesoporous organosilica material; and 3) an optional activator. Useful catalysts include biphenyl phenol catalysts (BPP). The organosilica material may be a polymer of at least one monomer of Formula [Z.sup.1OZ.sup.2SiCH.sub.2].sub.3 (I), where Z.sup.1 represents a hydrogen atom, a C.sub.1-C.sub.4 alkyl group, or a bond to a silicon atom of another monomer and Z.sup.2 represents a hydroxyl group, a C.sub.1-C.sub.4 alkoxy group, a C.sub.1-C.sub.6 alkyl group, or an oxygen atom bonded to a silicon atom of another monomer. This invention further relates to processes to polymerize olefins comprising contacting one or more olefins with the above catalyst system.

ALKANE-SOLUBLE NON-METALLOCENE PRECATALYSTS

A compound of formula (1) as drawn in the description, wherein M is a Group 4 metal, one R is a silicon-containing organic solubilizing group, and the other R is a silicon-containing organic solubilizing group or a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.

ALKANE-SOLUBLE NON-METALLOCENE PRECATALYSTS

A compound of formula (1) as drawn in the description, wherein M is a Group 4 metal, one R is a silicon-containing organic solubilizing group, and the other R is a silicon-containing organic solubilizing group or a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.