This invention relates to a polymerization catalyst system comprising group 8 or 9 containing non-coordinating anion activator, a polymerization catalyst compound, optional support, and optional scavenger. Preferably, the activator comprises a compound represented by the formula: H.sub.s(L).sub.mM where M is a group 8 or 9 metal, s is 0 or 1, m 1, 2, 3, or 4, each L ligand is independently C≡O, NR.sub.3, PR.sub.3, where each R, independently is halogen, haloalkyl, or haloaryl) or optionally two or more L ligands may together form a multiply-valent ligand complex. Further, this invention relates to anon-coordinating anion activator represented by the formula: [Z.sub.d].sup.+[H.sub.sL.sub.mM].sup.d−, where M, s, m, L, are as defined above, d is 1, 2, or 3 and Z is (L′-H) or a reducible Lewis acid; L′ is a neutral Lewis base; H is hydrogen, and (L′-H) is a Bronsted acid. This invention also relates to a process for making a polymeric product comprising contacting a C2-C40 alpha-olefin feed with the polymerization catalyst system to obtain a polymerization reaction mixture; and obtaining a polymer product from the polymerization reaction mixture.

This invention relates to a polymerization catalyst system comprising group 8 or 9 containing non-coordinating anion activator, a polymerization catalyst compound, optional support, and optional scavenger. Preferably, the activator comprises a compound represented by the formula: H.sub.s(L).sub.mM where M is a group 8 or 9 metal, s is 0 or 1, m 1, 2, 3, or 4, each L ligand is independently C≡O, NR.sub.3, PR.sub.3, where each R, independently is halogen, haloalkyl, or haloaryl) or optionally two or more L ligands may together form a multiply-valent ligand complex. Further, this invention relates to anon-coordinating anion activator represented by the formula: [Z.sub.d].sup.+[H.sub.sL.sub.mM].sup.d−, where M, s, m, L, are as defined above, d is 1, 2, or 3 and Z is (L′-H) or a reducible Lewis acid; L′ is a neutral Lewis base; H is hydrogen, and (L′-H) is a Bronsted acid. This invention also relates to a process for making a polymeric product comprising contacting a C2-C40 alpha-olefin feed with the polymerization catalyst system to obtain a polymerization reaction mixture; and obtaining a polymer product from the polymerization reaction mixture.

The present disclosure provides a catalyst system having a salan catalyst compound and borate or aluminate activators comprising cations having alkyl groups and methods for polymerizing olefins using such catalyst systems. In still another embodiment, the present disclosure provides a polymerization process comprising a) contacting one or more olefin monomers with a catalyst system comprising: i) an activator as described herein, ii) a catalyst compound as described herein, and iii) optional support.

The present disclosure provides a catalyst system having a salan catalyst compound and borate or aluminate activators comprising cations having alkyl groups and methods for polymerizing olefins using such catalyst systems. In still another embodiment, the present disclosure provides a polymerization process comprising a) contacting one or more olefin monomers with a catalyst system comprising: i) an activator as described herein, ii) a catalyst compound as described herein, and iii) optional support.

The present disclosure provides catalyst compounds represented by Formula (I):

##STR00001##

where Q is OR.sup.13, SR.sup.13, NR.sup.13R.sup.14, PR.sup.13R.sup.14, or a heterocyclic ring; each R.sup.1-14 is independently hydrogen, C.sub.1-C.sub.40 hydrocarbyl, substituted C.sub.1-C.sub.40 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or multiple R.sup.1-14 are joined together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure, or combination(s) thereof; each X.sup.1 and X.sup.2 is independently C.sub.1-C.sub.20 hydrocarbyl, substituted C.sub.1-C.sub.20 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or X.sup.1 and X.sup.2 join together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure; and Y is a hydrocarbyl. The present disclosure also provides catalyst systems including an activator, a support, and a catalyst of the present disclosure. The present disclosure also provides polymerization processes including introducing olefin monomers to a catalyst system. Additionally, the present disclosure provides a polyolefin formed by a catalyst system or method of the present disclosure.

The present disclosure provides catalyst compounds represented by Formula (I):

##STR00001##

where Q is OR.sup.13, SR.sup.13, NR.sup.13R.sup.14, PR.sup.13R.sup.14, or a heterocyclic ring; each R.sup.1-14 is independently hydrogen, C.sub.1-C.sub.40 hydrocarbyl, substituted C.sub.1-C.sub.40 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or multiple R.sup.1-14 are joined together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure, or combination(s) thereof; each X.sup.1 and X.sup.2 is independently C.sub.1-C.sub.20 hydrocarbyl, substituted C.sub.1-C.sub.20 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or X.sup.1 and X.sup.2 join together to form a C.sub.4-C.sub.62 cyclic, heterocyclic, or polycyclic ring structure; and Y is a hydrocarbyl. The present disclosure also provides catalyst systems including an activator, a support, and a catalyst of the present disclosure. The present disclosure also provides polymerization processes including introducing olefin monomers to a catalyst system. Additionally, the present disclosure provides a polyolefin formed by a catalyst system or method of the present disclosure.

Disclosed herein are ethylene-based polymers generally characterized by a Mw ranging from 70,000 to 200,000 g/mol, a ratio of Mz/Mw ranging from 1.8 to 20, an IB parameter ranging from 0.92 to 1.05, and an ATREF profile characterized by one large peak. These polymers have the dart impact, tear strength, and optical properties of a metallocene-catalyzed LLDPE, but with improved processability, melt strength, and bubble stability, and can be used in blown film and other end-use applications.

Disclosed herein are ethylene-based polymers generally characterized by a Mw ranging from 70,000 to 200,000 g/mol, a ratio of Mz/Mw ranging from 1.8 to 20, an IB parameter ranging from 0.92 to 1.05, and an ATREF profile characterized by one large peak. These polymers have the dart impact, tear strength, and optical properties of a metallocene-catalyzed LLDPE, but with improved processability, melt strength, and bubble stability, and can be used in blown film and other end-use applications.

This invention relates to a supported catalyst system comprising a first iron based catalyst, a second group 4 metal catalyst, a support material, and an activator; wherein the first catalyst is represented by Formula (I) and the second catalyst is represented by Formula (II):

##STR00001##

The present disclosure relates to Lewis base catalysts. Catalysts, catalyst systems, and processes of the present disclosure can provide high temperature ethylene polymerization, propylene polymerization, or copolymerization as the Lewis base catalysts can be stable at high polymerization temperatures and have good activity at the high polymerization temperatures. The stable catalysts with good activity can provide formation of polymers having high melting points, high isotacticity, and controllable molecular weights, and the ability to make an increased amount of polymer in a given reactor, as compared to conventional catalysts. Hence, the present disclosure demonstrates highly active catalysts capable of operating at high reactor temperatures while producing polymers with controlled molecular weights and or robust isotacticity.