D01D1/06

MELT SPINNING RESIN COMPOSITION, MANUFACTURING METHOD FOR SAME, AND FIBER MANUFACTURING METHOD

The resin composition for melt spinning of the present invention is a filament having a melt viscosity of 250 Pas or less at 200° C. and a shear rate of 0.1 s.sup.−1 and a tensile strength of 10 MPa or more. The filament can be produced by forming a molten liquid of a resin composition having a melt viscosity of 250 Pas or less at 200° C. and a shear rate of 0.1 s.sup.−1 into a filament shape to provide a formed material, and conveying and concurrently cooling the formed material. The present invention also provides a resin composition for melt spinning being a filament, and a method for producing fiber using a melt spinning apparatus.

METHOD FOR PREPARING PURE CHITOSAN FIBER
20230392294 · 2023-12-07 ·

The present disclosure discloses a method for preparing a pure chitosan fiber, and relates to the technical field of preparation of chitosan. The method includes the following steps: S1, preparing an acetic acid solution; S2, preparing a chitosan stock solution; S3, treating a chitosan spinning solution; and S4, preparing a chitosan fiber. In step S3, a pretreatment machine includes a body; an driving mechanism is arranged in the body; a stirring mechanism is arranged in the driving mechanism; a scraping mechanism is arranged below the driving mechanism; a preliminary treatment mechanism is arranged at an inner upper side of the body; the driving mechanism penetrates through the preliminary treatment mechanism and is arranged in the body; a separation mechanism is arranged on a bottom of the body.

Polymeric materials

Additives such as colourants may be incorporated into polymeric materials such as polyesters, such as in polyester fibre production, by use of a liquid formulation comprising colourant and a vehicle. The vehicle may comprise a functionalised pentaerythritol, trimethylolpropane or trimellitate. The liquid formulation is suitably contacted with the polymeric material in a melt processing apparatus.

Fiber manufacturing apparatus and fiber manufacturing method

In one embodiment, a fiber manufacturing apparatus has a discharge head which discharges a raw material liquid in which a polymer is dissolved in a solvent toward a collector, and a power source which generates a potential difference between the discharge head and the collector. The fiber manufacturing apparatus further has a recovery device, a cleaning device, and a moving device. The recovery device recovers the raw material liquid to be discharged by the discharge head. The cleaning device cleans the discharge head. The moving device moves the discharge head to any position out of a spinning position where the discharge head and the collector are opposite to each other, a recovery position where the discharge head and the recovery device are opposite to each other, and a cleaning position where the discharge head and the cleaning device are opposite to each other.

Fiber manufacturing apparatus and fiber manufacturing method

In one embodiment, a fiber manufacturing apparatus has a discharge head which discharges a raw material liquid in which a polymer is dissolved in a solvent toward a collector, and a power source which generates a potential difference between the discharge head and the collector. The fiber manufacturing apparatus further has a recovery device, a cleaning device, and a moving device. The recovery device recovers the raw material liquid to be discharged by the discharge head. The cleaning device cleans the discharge head. The moving device moves the discharge head to any position out of a spinning position where the discharge head and the collector are opposite to each other, a recovery position where the discharge head and the recovery device are opposite to each other, and a cleaning position where the discharge head and the cleaning device are opposite to each other.

Systems and methods for manufacturing bulked continuous filament from colored recycled PET
11840039 · 2023-12-12 · ·

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

POLYETHYLENE TEREPHTHALATE COLORING SYSTEMS AND METHODS
20210162631 · 2021-06-03 ·

Method and system for manufacturing bulked continuous filament having tonal coloring from PET comprising: an extruder (202); a static mixing assembly (208) coupled to the extruder and comprising a housing and one or more individual static mixing elements disposed within the housing; the method and system further comprising a plurality of colorant ports along a length of the static mixing assembly such that each of the plurality of colorant ports is configured to provide colorant (204) to a polymer stream at a different location along the length of the static mixing assembly, and one or more spinning machines (212) positioned downstream of the static mixing assembly and coupled to the static mixing assembly to receive the colored polymer stream. The spinning machine(s) may be configured to form the colored polymer stream into bulked continuous carpet filament having a tonal color effect.

Methods for manufacturing bulked continuous filament from colored recycled PET
11007673 · 2021-05-18 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an extrusion system while maintaining the pressure within the extrusion system below about 25 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Method for preparing yarn with cloud dyeing effect

The invention relates to the technical field of textile printing and dyeing, in particular to a method for preparing yarn with cloud dyeing effect; dyes with more than one color are mixed, and a small amount of dispersing agent is added, so that the pigment is not completely uniformly mixed, and the yarn obtained by extrusion molding of the pigment mixed spinning raw material has a randomly distributed multi-color cloud dyeing effect, and the cloud dyeing yarn with multi-color cloud dyeing effect is prepared, and compared with the cloth blank prepared by the traditional single-color yarn, the prepared cloth blank has a more three-dimensional pattern effect.

Recycled polyethylene terephthalate compositions, fibers and articles produced therefrom, and methods for producing same

In one aspect, the invention relates to recycled polyethylene terephthalate compositions, fibers and articles produced therefrom, and methods for producing same. In a further aspect, the invention relates to homogenized post-consumer polyethylene terephthalate. In a further aspect, the invention relates to extruded polymer compositions, polymer mixtures, fibers, and/or Bulked Continuous Filament fibers comprising post-consumer polyethylene terephthalate. In a further aspect, the invention relates to processes for preparing recycled polyethylene terephthalate compositions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.