A method includes charging PET bottle flakes having particular characteristics as a raw material into a crystallizer to generate a crystalline version thereof, drying the crystalline version with dehumidified air at a temperature of 160-180° C. and with a dew point of −40° C. to bring down a moisture level thereof below 100 ppm, melting the dried crystalline version through an extruder configured to have a temperature therein maintained at 285-295° C., and feeding the melted raw material into a spin beam. The method also includes generating, through a spinneret, a number of filaments based on extruding, through the spinneret, the melted raw material fed into the spin beam, forming a yarn based on combining the number of filaments, and winding the formed yarn to generate a spool of Partially Oriented Yarn (POY) configured to be utilized as another raw material to generate a Draw Texturized Yarn (DTY).

The present disclosure discloses a method for preparing a pure chitosan fiber, and relates to the technical field of preparation of chitosan. The method includes the following steps: S1, preparing an acetic acid solution; S2, preparing a chitosan stock solution; S3, treating a chitosan spinning solution; and S4, preparing a chitosan fiber. In step S3, a pretreatment machine includes a body; an driving mechanism is arranged in the body; a stirring mechanism is arranged in the driving mechanism; a scraping mechanism is arranged below the driving mechanism; a preliminary treatment mechanism is arranged at an inner upper side of the body; the driving mechanism penetrates through the preliminary treatment mechanism and is arranged in the body; a separation mechanism is arranged on a bottom of the body.

Systems for manufacturing bulked continuous carpet filament from polymer, where the systems are configured for: (1) melting polymer (e.g., derived from post-consumer PET bottles) to create a first single stream of polymer melt; (2) separating the first single stream of polymer melt into multiple streams of polymer melt; (3) exposing the multiple streams of polymer melt to a pressure of between about 0 millibars and about 5 millibars; (4) allowing the multiple streams of polymer melt to fall into a receiving section of a melt processing unit; (5) recombining the multiple streams of polymer melt into a second single stream of polymer melt; and (6) providing the second single stream of polymer melt to one or more spinning machines that are configured to form the second single stream of polymer melt into bulked continuous carpet filament.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A method includes charging PET bottle flakes having particular characteristics as a raw material into a crystallizer to generate a crystalline version thereof, drying the crystalline version with dehumidified air at a temperature of 160-180° C. and with a dew point of −40° C. to bring down a moisture level thereof below 100 ppm, melting the dried crystalline version through an extruder configured to have a temperature therein maintained at 285-295° C., and feeding the melted raw material into a spin beam. The method also includes generating, through a spinneret, a number of filaments based on extruding, through the spinneret, the melted raw material fed into the spin beam, forming a yarn based on combining the number of filaments, and winding the formed yarn to generate a spool of Partially Oriented Yarn (POY) configured to be utilized as another raw material to generate a Draw Texturized Yarn (DTY).

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an extrusion system while maintaining the pressure within the extrusion system below about 25 millibars; (F) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.