A spinneret assembly for spinning polymeric fibers, including: (a) a cap provided with an inlet port and a flared lower surface that flares outwardly from the inlet port in the direction of flow; (b) a spinneret having numerous spinning flow channels through its thickness; (c) a filter freely resting on the spinneret; and (d) a flow guide with a tapered geometry mounted in a cavity defined by the cap and the spinneret. The flow guide has an apex facing the inlet port, a base facing the filter, and one or more side surfaces tapering up to the apex. A diverging flow passage is defined by the tapering side surface(s) of the flow guide and the cap's flared lower surface. The base of the flow guide is spaced apart from an upper surface of the spinneret, creating a space that is in fluid communication with the divergent flow passage.

A material comprising unique nanofiber layers, and more particularly, this invention relates to a method for creating a material that is made from multiple unique nanofiber layers that can be utilized as filter media among other applications. The nanofiber layers have a plurality of fine fibers with an average diameter of less than 1 micron. In embodiments, the fine fibers are formed from a polymer. The material can be created according to a method in which the fine fiber strands are formed from a polymer melt or a polymer solution. The fine fibers can then be layered on top of one another to form materials such as filter media.

A material comprising a fine fiber pulp is provided. The fine fiber pulp has a plurality of fine fibers have an average diameter of less than 1 micron and an average length of less than 1 millimeter. In embodiments, the fine fibers formed of a polymer. The material can be created according to a method in which the fine fiber strands are formed from a polymer melt or a polymer solution, the fine fiber strands are cooled to a temperature of less than −25° C. to increase brittleness of the fine fibers, and the fine fiber strands are granulated into the fine fiber pulp.

The present invention relates to a spinning nozzle apparatus for manufacturing a high-strength fiber. The spinning nozzle apparatus for manufacturing a high-strength fiber according to the present invention is designed to optimize a heating method for the spinning region of a spinning nozzle in the melt spinning process. The heat transfer method is optimized by disposing the spinning nozzle holes of spinning nozzle commercially available on the outside of, directly under the pack body and heating the spinning nozzle holes with a heating body. In addition, an instantaneous heat treatment at high temperature is adopted to control the molecular entanglement structure in the melted polymer, which enhances the drawability of the thermoplastic resin and hence improves the mechanical properties such as strength and elongation.

The present invention relates to a spinning nozzle apparatus for manufacturing a high-strength fiber. The spinning nozzle apparatus for manufacturing a high-strength fiber according to the present invention is designed to optimize a heating method for the spinning region of a spinning nozzle in the melt spinning process. The heat transfer method is optimized by disposing the spinning nozzle holes of spinning nozzle commercially available on the outside of, directly under the pack body and heating the spinning nozzle holes with a heating body. In addition, an instantaneous heat treatment at high temperature is adopted to control the molecular entanglement structure in the melted polymer, which enhances the drawability of the thermoplastic resin and hence improves the mechanical properties such as strength and elongation.

Among other things, the inventive subject matter generally relates to bulk fill materials suitable for an insulative or cushioning material. The bulk fill material consists of a plurality of discrete units comprising clusters or loose webs of fibers. The fibers consist of superfine fibers and/or fibers in a range of 1 to 5 denier; the fibers being entangled to form the clusters or loose webs. In some embodiments the clusters or webs are multinode fiber structures that mimic natural down. The inventive subject matter is also directed to related methods of production.

Among other things, the inventive subject matter generally relates to bulk fill materials suitable for an insulative or cushioning material. The bulk fill material consists of a plurality of discrete units comprising clusters or loose webs of fibers. The fibers consist of superfine fibers and/or fibers in a range of 1 to 5 denier; the fibers being entangled to form the clusters or loose webs. In some embodiments the clusters or webs are multinode fiber structures that mimic natural down. The inventive subject matter is also directed to related methods of production.

Methods for preparing and orientating nanofibers and a composite material including the same. Some methods for preparing a composite material with orientated nanofibers may include providing a nanoporous material; dissolving a natural or synthetic polymer, —in a solvent; pressing or drawing the polymer solution through pores of the nanoporous material whereby nanofibers are formed within said material; mixing the nanofibers with a matrix material; orientating or partially orientating the nanofibers within the matrix material by applying an electric and/or magnetic field; depositing the nanofibers-matrix mixture with the orientated or partially orientated nanofibers onto a substrate surface. The nanofibers may be oriented locally different in various areas/layers of the composite material, resulting in a composite material with locally independent mechanical properties.

A process and an apparatus for production of a low-shrinkage aliphatic polyamide fibre, in which polyamide is extruded through a spinneret to form filaments, then cooled and combined to form at least one yarn. The at least one yarn is subjected to drawing between the spinneret and a pair of inlet rolls, then in a further multi-stage drawing step is subjected to 4-fold to 6-fold drawing by pairs of draw rolls. The pairs of draw rolls successively heat the yarn and at least the last pair of draw rolls has a temperature of 5° C. to 20° C. below the melting point of the yarn. The yarn is relaxed by from 6% to 10% in a subsequent at least three-stage relaxation zone and is kept in a temperature range of 5° C. to 15° C. below the melting point of the yarn, and is subsequently wound up on a reel device. The invention further relates to a yarn composed of a low-shrinkage aliphatic polyamide fibre.

A process and an apparatus for production of a low-shrinkage aliphatic polyamide fibre, in which polyamide is extruded through a spinneret to form filaments, then cooled and combined to form at least one yarn. The at least one yarn is subjected to drawing between the spinneret and a pair of inlet rolls, then in a further multi-stage drawing step is subjected to 4-fold to 6-fold drawing by pairs of draw rolls. The pairs of draw rolls successively heat the yarn and at least the last pair of draw rolls has a temperature of 5° C. to 20° C. below the melting point of the yarn. The yarn is relaxed by from 6% to 10% in a subsequent at least three-stage relaxation zone and is kept in a temperature range of 5° C. to 15° C. below the melting point of the yarn, and is subsequently wound up on a reel device. The invention further relates to a yarn composed of a low-shrinkage aliphatic polyamide fibre.