Patent classifications
D01D4/06
High productivity and flexibility plant of the spun bonding type for the production of a non-woven web
An innovative plant (10) for the production with the “spun bonding” technology or similar of a web (V) of non-woven fabric, comprising: a melting station (11) suitable for receiving and melting a polymeric base material (MR), an extrusion bar or head (12) with a plurality of extrusion or drawing nozzles (12a) adapted to receive from the melting station (11) the polymeric material (MR) in the molten state to produce a plurality or bundle of continuous filaments (FF); a conveyor belt (13) adapted to advance along a direction of advancement (A) and to receive from the above the continuous filaments (F), produced by the extrusion nozzles (12a), so as to form a web (V) of non-woven fabric; and consolidation means (14) designed to consolidate the non-woven web (V) formed on the conveyor belt (13); wherein the plant (10) is characterized by a special structure (20) comprising a base platform (21), rotatable (f, f′, f″) around a respective vertical rotation axis (X), and wherein the melting station (11), suitable for receiving and melting the base polymeric material (MR), and the extrusion bar (12), suitable for receiving from the melting station (11) the polymeric material (MR) in the molten state, are totally built and solidly supported by this rotatable base platform (21) (f, f, f), so as to be rigidly connected to each other without the interposition of any rotating joint. Advantageously, the plant (10) allows to vary, without interrupting its operation, the width (L, L′, L″) of the non-woven web (V) produced by the same plant, by rotating (f, f′, f″) and adjusting the base platform (21) around the respective vertical rotation axis (X), so as to vary the inclination (a) of the extrusion bar (12) with respect to the direction of advancement (A) the conveyor belt (13).
NONWOVEN FABRIC HAVING A SINGLE LAYER WITH A PLURALITY OF DIFFERENT FIBER TYPES, AND AN APPARATUS, SYSTEM, AND METHOD FOR PRODUCING SAME
One or more aspects of the disclosure provides a nonwoven fabric comprising a single layer in which the single fabric layer comprises a plurality of different fibers in which each fiber type has desired functionality. In one aspect, a system for preparing a nonwoven fabric having a single fabric layer in which the single fabric layer comprises a plurality of different fiber types, is provided. The system includes a spin beam having a zoned distribution plate disposed upstream of a spinneret, the zoned distribution plate includes a plurality of distribution apertures arranged in zones, wherein each zone is configured and arranged to extrude a plurality of polymer streams that are of a different polymer type than polymer streams extruded by an adjacent zone to the spinneret to form a single layer having two or more types of fibers that are of a different type from each other.
Nozzle plate for fiber formation
Disclosed herein are customizable kits of parts for the fabrication of polymer fibers. In some embodiments, the kits provided herein comprise a scaffold comprising first and second opposite surfaces and one or more pores extending through the first and second surfaces, wherein each pore comprises a first channel and a first conjunction interface. The kits additionally comprise a plurality of nozzles, wherein each nozzle comprises a second channel and a second conjunction interface, and wherein the second interface can be removably and stably coupled to the first conjunction interface of each pore while allowing a fluid through the first channel and the second channel. The kits further comprise a plurality of closure structures, wherein each closure structure comprises a third conjunction interface, and wherein the third interface can be removably and stably coupled to the first conjunction interface of each pore to seal the pore. In some embodiments, at least the second channel of each nozzle has an internal diameter configured to allow formation of a fiber.
Nozzle plate for fiber formation
Disclosed herein are customizable kits of parts for the fabrication of polymer fibers. In some embodiments, the kits provided herein comprise a scaffold comprising first and second opposite surfaces and one or more pores extending through the first and second surfaces, wherein each pore comprises a first channel and a first conjunction interface. The kits additionally comprise a plurality of nozzles, wherein each nozzle comprises a second channel and a second conjunction interface, and wherein the second interface can be removably and stably coupled to the first conjunction interface of each pore while allowing a fluid through the first channel and the second channel. The kits further comprise a plurality of closure structures, wherein each closure structure comprises a third conjunction interface, and wherein the third interface can be removably and stably coupled to the first conjunction interface of each pore to seal the pore. In some embodiments, at least the second channel of each nozzle has an internal diameter configured to allow formation of a fiber.
ELECTROSPINNING HEAD, ELECTROSPINNING APPARATUS, AND CLEANING METHOD OF ELECTROSPINNING HEAD
According to an embodiment, an electrospinning head includes a nozzle and an uneven surface. The nozzle is made from an electrically conductive material, and a flow path is formed inside the nozzle. On the outer surface of the nozzle, an ejection port capable of ejecting a material liquid supplied to the flow path is formed. The uneven surface is formed in the vicinity of the projection port on the outer surface of the nozzle, and an uneven shape of the uneven surface is formed around the entire circumference of the circumferential direction of the nozzle and is along the extending direction of the flow path.
ELECTROSPINNING HEAD, ELECTROSPINNING APPARATUS, AND CLEANING METHOD OF ELECTROSPINNING HEAD
According to an embodiment, an electrospinning head includes a nozzle and an uneven surface. The nozzle is made from an electrically conductive material, and a flow path is formed inside the nozzle. On the outer surface of the nozzle, an ejection port capable of ejecting a material liquid supplied to the flow path is formed. The uneven surface is formed in the vicinity of the projection port on the outer surface of the nozzle, and an uneven shape of the uneven surface is formed around the entire circumference of the circumferential direction of the nozzle and is along the extending direction of the flow path.
Electrospinning head and electrospinning apparatus
In one embodiment, an electrospinning head has a nozzle unit and a control body. The nozzle unit is arranged opposite to a base material, is applied with a voltage, and thereby is capable of discharging a raw material liquid of fiber. The control body is arranged in the vicinity of the nozzle unit so as to extend to an outside of a spinning space between the base material and the nozzle unit. Further, the control body is applied with a voltage of the same polarity as the voltage to be applied to the nozzle unit, and thereby is capable of making an electric field to be generated at the periphery of the nozzle unit.
Electrospinning head and electrospinning apparatus
In one embodiment, an electrospinning head has a nozzle unit and a control body. The nozzle unit is arranged opposite to a base material, is applied with a voltage, and thereby is capable of discharging a raw material liquid of fiber. The control body is arranged in the vicinity of the nozzle unit so as to extend to an outside of a spinning space between the base material and the nozzle unit. Further, the control body is applied with a voltage of the same polarity as the voltage to be applied to the nozzle unit, and thereby is capable of making an electric field to be generated at the periphery of the nozzle unit.
Single-cavity multi-runner applied to oriented arrangement extrusion molding equipment of graphene fibers
A single-cavity multi-runner applied to oriented arrangement extrusion molding equipment of graphene fibers includes a first extrusion cavity, the first extrusion cavity includes a first inlet and a first outlet arranged opposite to each other; a first molding cavity, the first molding cavity is arranged in an inclined manner, a second inlet is arranged at the high position end, a second outlet is arranged at the low position end of the first molding cavity, and the second inlet is connected to the first outlet; flow channels, the flow channels are formed by dividing the first molding cavity using baffle plates arranged horizontally and along the flowing direction of a heat-conducting mixture; a second molding cavity, the second molding cavity includes a third inlet and a third outlet arranged opposite to each other, the third inlet is connected to the outflow end of the flow channels.
NOZZLE PLATE FOR FIBER FORMATION
Disclosed herein are customizable kits of parts for the fabrication of polymer fibers. In some embodiments, the kits provided herein comprise a scaffold comprising first and second opposite surfaces and one or more pores extending through the first and second surfaces, wherein each pore comprises a first channel and a first conjunction interface. The kits additionally comprise a plurality of nozzles, wherein each nozzle comprises a second channel and a second conjunction interface, and wherein the second interface can be removably and stably coupled to the first conjunction interface of each pore while allowing a fluid through the first channel and the second channel. The kits further comprise a plurality of closure structures, wherein each closure structure comprises a third conjunction interface, and wherein the third interface can be removably and stably coupled to the first conjunction interface of each pore to seal the pore. In some embodiments, at least the second channel of each nozzle has an internal diameter configured to allow formation of a fiber.