A melt blowing die includes a stack of plates including corresponding melt blowing die tip, die body and air functionalities. One or more rows of polymer filament extrusion orifices extend through in a stack direction across multiple plates of a stack. A gas distribution system within the stack has gas outlets are positioned to provide distributed gas flow to contact and attenuate extruded polymer filaments. One of more polymer distribution channels extend longitudinally through multiple plates in the stack direction to supply polymer to each of the rows of extrusion orifices. A polymer distribution channel is open to receive polymer feed only at a longitudinal end. A melt blowing apparatus has a collection substrate movable in a machine direction that is transverse to a stack direction in a melt blowing die. A method for producing fiber-containing material includes melt blowing using a melt blowing die with a stack of plates.

Melt conductor (1), in particular melt distributor or melt mixer, for an extruding die (2) of an extrusion facility (3), having a melt conductor block (4) with a multi-channel system (5), the multi-channel system (5) being arranged so as to extend three-dimensionally inside the melt conductor block (4) and having at least one input (6) and at least one output (7) for polymer melt, between one input (6) and one output (7) fluidically connected to the input (6) several branchings (8) arranged in series and several levels (9a, 9b, 9c) of sub-branches (10) being formed over several levels (12a, 12b) of divided melt channels (11a, 11b), m melt channels (11a) of the a.sup.th level (12a) with x.sup.th local cross-sections and n melt channels (11b) of the b.sup.th level (12b) with y.sup.th local cross-sections being present, wherein n>m if b>a, the y.sup.th local cross-sections of the melt channels (11b) of the b.sup.th level (12b) being smaller than the x.sup.th local cross-sections of the melt channels (11a) of the a.sup.th level (12a),

and wherein in the area of the multi-channel system (5), means for at least indirectly influencing polymer melt are arranged.

The invention relates to a melt conductor (1), in particular a melt distributor or melt mixer, for an extruding die (2) of an extrusion facility (3), comprising two or more melt conductor blocks (4a, 4b) and a multi-channel system (5), the multi-channel system (5) being arranged inside at least one of the melt conductor blocks (4a, 4b) with three-dimensional extension and having at least one input (6) and at least one output (7) for polymer melt, between one input (6) and one output (7) fluidically connected to the input (6) several branchings (8) arranged in series and several levels (9a) of sub-branches (10) being formed over several levels (12a, 12b) of divided melt channels (11a, 11b); with m melt channels (11a) of the a.sup.th level (12a) with x.sup.th local cross-sections and n melt channels (11b) of the b.sup.th level (12b) with y.sup.th local cross-sections being present, wherein n>m if b>a, the y.sup.th local cross-sections of the melt channels (11b) of the b.sup.th level (12b) being smaller than the x.sup.th local cross-sections of the melt channels (11a) of the a.sup.th level (12a). The invention further relates to an extruding die, an extrusion facility and to a method of operating the extrusion facility.

One or more aspects of the disclosure provides a nonwoven fabric comprising a single layer in which the single fabric layer comprises a plurality of different fibers in which each fiber type has desired functionality. In one aspect, a system for preparing a nonwoven fabric having a single fabric layer in which the single fabric layer comprises a plurality of different fiber types, is provided. The system includes a spin beam having a zoned distribution plate disposed upstream of a spinneret, the zoned distribution plate includes a plurality of distribution apertures arranged in zones, wherein each zone is configured and arranged to extrude a plurality of polymer streams that are of a different polymer type than polymer streams extruded by an adjacent zone to the spinneret to form a single layer having two or more types of fibers that are of a different type from each other.

Described herein are portable apparatuses and methods of creating fibers such as microfibers and nanofibers. The methods described herein employ accelerated air to impact fine jets created from polymer solutions going through individual tracks or channels within an exit die. Apparatuses that may be used to create fibers are also described.

Described herein are portable apparatuses and methods of creating fibers such as microfibers and nanofibers. The methods described herein employ accelerated air to impact fine jets created from polymer solutions going through individual tracks or channels within an exit die. Apparatuses that may be used to create fibers are also described.

The present invention relates to an extrusion head for generating filaments, extrusion installation and method using said extrusion head, the extrusion head comprising an inlet for the introduction by pressure of a solvent and polymer solution, and an extrusion plate provided with extrusion nozzles configured for forming filaments from the solvent and polymer solution, where the inlet is in fluid communication with a laminar chamber through which the solvent and polymer solution circulates to a peripheral chamber from which it is radially distributed into a central chamber in which the extrusion plate is arranged, and where the laminar chamber is in fluid communication with an excess solvent outlet, and the central chamber is in fluid communication with an excess solution outlet.

The present invention relates to an extrusion head for generating filaments, extrusion installation and method using said extrusion head, the extrusion head comprising an inlet for the introduction by pressure of a solvent and polymer solution, and an extrusion plate provided with extrusion nozzles configured for forming filaments from the solvent and polymer solution, where the inlet is in fluid communication with a laminar chamber through which the solvent and polymer solution circulates to a peripheral chamber from which it is radially distributed into a central chamber in which the extrusion plate is arranged, and where the laminar chamber is in fluid communication with an excess solvent outlet, and the central chamber is in fluid communication with an excess solution outlet.

In one embodiment, an electrospinning head has a nozzle unit and a control body. The nozzle unit is arranged opposite to a base material, is applied with a voltage, and thereby is capable of discharging a raw material liquid of fiber. The control body is arranged in the vicinity of the nozzle unit so as to extend to an outside of a spinning space between the base material and the nozzle unit. Further, the control body is applied with a voltage of the same polarity as the voltage to be applied to the nozzle unit, and thereby is capable of making an electric field to be generated at the periphery of the nozzle unit.

In one embodiment, an electrospinning head has a nozzle unit and a control body. The nozzle unit is arranged opposite to a base material, is applied with a voltage, and thereby is capable of discharging a raw material liquid of fiber. The control body is arranged in the vicinity of the nozzle unit so as to extend to an outside of a spinning space between the base material and the nozzle unit. Further, the control body is applied with a voltage of the same polarity as the voltage to be applied to the nozzle unit, and thereby is capable of making an electric field to be generated at the periphery of the nozzle unit.