Patent classifications
D01D13/02
Method and apparatus for making a nonwoven from continuous filaments
An apparatus for making nonwoven from continuous filaments has a spinner for spinning the filaments, a cooler for cooling the spun filaments, and a mesh belt that moves in a generally horizontal travel direction and that passes through a deposition location where the spun and cooled filaments are deposited on the mesh belt to form thereon a nonwoven web. A nose roller defines a deflection zone over which the mesh belt is deflected from its travel direction downstream of the deposition location. At least one lift roller above the mesh belt downstream of the deposition location separates the nonwoven web from the mesh belt at a separation location at a first spacing upstream from the deflection zone of the nose roller. A treatment device for the nonwoven web is provided downstream of the mesh belt in the travel direction and receiving the nonwoven web from the lift roller.
TEXTILE RECYCLING
A textile recycling method receives textile-waste-to-be-recycled, sorts the waste to isolate cellulose-containing articles from non-cellulose-containing articles, and re-sizes at least some of the cellulose-containing articles to create feedstock. The feedstock is processed in a cellulose solvent reactor, which has at least one ionic liquid. The ionic liquid dissolves intermolecular cellulose bonds of the feedstock to create a spinning dope. Cellulose fibers dissolved in the cellulose-bearing spinning dope solution are extruded in a cellulose coagulation bath reservoir to reconstitute at least some of the cellulose fibers, and the reconstituted fibers are wet-spun to form a continuous cellulose thread that is commercially indistinguishable from virgin fiber thread. Synthetic fiber material is vacuum-extracted or mechanically extracted from the cellulose-bearing solution and recycled into a continuous synthetic thread. Original color of textile-waste-to-be-recycled can be retained or removed, and new color can be added.
FIBER WITH METAL IONS EXCITED BY LUMINOUS ENERGY AND MANUFACTURING METHOD THEREOF
A fiber with metal ions excited by luminous energy and a manufacturing method thereof are provided. The method includes: adding dry copper nanopowder with a particle size not more than 48 nm after mixing to a fiber slurry, to form a first mixed liquid; mixing and stirring the first mixed liquid and an additive, and performing an electrochemical reaction, to form a second mixed liquid, where the additive contains at least one of graphene, Ge ions, and Zr ions; performing energy exciting on the second mixed liquid, to form a mixed material; drying the mixed material, to remove moisture contained in the mixed material; extruding at least one fibril from the mixed material by using a spinning device; passing the at least one fibril through a plurality of rollers and performing stretching; and performing cooling and shaping on at least one stretched fibril, to form a final fiber product.
Method and device for protein fiber production
A method for producing a protein polymer fiber, the method comprising providing a liquid protein solution in a container for liquid, and repeatedly moving the liquid surface in the container back and forth between a first and a second position. Said movement of the liquid surface is such that the protein polymer solution is allowed to form a film in the interface between the liquid surface of the liquid protein solution and a surrounding fluid. The movement of the liquid surface being performed by respectively raising and lowering the liquid surface relative to the container or by moving an object extending through the liquid surface of the liquid protein solution. Also, a device for performing said method.
Poly(glycerol sebacate) fibers, fabrics formed therefrom, and methods of fiber manufacture
A manufacturing process includes spinning at least one continuous poly(glycerol sebacate) (PGS)/alginate fiber from a polymeric solution comprising PGS and alginate in water, drafting the at least one continuous PGS/alginate fiber in at least one coagulation bath, and drawing the at least one continuous PGS/alginate fiber from the at least one coagulation bath. A yarn includes at least one continuous PGS fiber. A continuous poly(glycerol sebacate) (PGS)/alginate fiber forming system includes a feeding tank holding a polymeric solution of alginate and PGS, a pump, a spinneret, a first coagulation bath, a first winder, a second coagulation bath, a second winder, and a bobbin winder, the system forming at least one continuous PGS/alginate fiber from the polymeric solution of alginate and PGS.
Poly(glycerol sebacate) fibers, fabrics formed therefrom, and methods of fiber manufacture
A manufacturing process includes spinning at least one continuous poly(glycerol sebacate) (PGS)/alginate fiber from a polymeric solution comprising PGS and alginate in water, drafting the at least one continuous PGS/alginate fiber in at least one coagulation bath, and drawing the at least one continuous PGS/alginate fiber from the at least one coagulation bath. A yarn includes at least one continuous PGS fiber. A continuous poly(glycerol sebacate) (PGS)/alginate fiber forming system includes a feeding tank holding a polymeric solution of alginate and PGS, a pump, a spinneret, a first coagulation bath, a first winder, a second coagulation bath, a second winder, and a bobbin winder, the system forming at least one continuous PGS/alginate fiber from the polymeric solution of alginate and PGS.
SPINNING BEAM FOR PRODUCING MELT-SPUN FILAMENTS
A spinning beam for producing melt-spun filaments, in which liquid plastics material is conveyed via an externally arranged extruder to at least one pump, which conveys the liquid plastics material to at least one spin pack having a spinneret, at least the pump and the spin pack being heated by a heat transfer medium which is heated in a boiler. The pump, the boiler and an opening for receiving a spin pack are arranged in a modular assembly, which can be installed and fixed singly, or in a plurality one behind the other, in a frame of the spinning beam.
DEVICE AND METHOD FOR PRODUCING POLYMER FIBERS AND ITS USES THEREOF
A device including one or more nozzles having a tubular fiber spinning needle and method for producing non-toxic polymer fibers and microfibrous and nanofibrous polymer materials made thereof on a small to large scale using a wide range of synthetic polymers and bio-based polymers. The device and method enable continuous in-line production of polymer fibers at a high fiber production rate energy efficiently and safely. The increased polymer fiber production rate is achieved by the at least one nozzle that enables a centrifugal force acting upon the tubular fiber spinning needle causing rotational motion of the tubular fiber spinning needle and higher polymer injection rates per nozzle.
DEVICE AND METHOD FOR PRODUCING POLYMER FIBERS AND ITS USES THEREOF
A device including one or more nozzles having a tubular fiber spinning needle and method for producing non-toxic polymer fibers and microfibrous and nanofibrous polymer materials made thereof on a small to large scale using a wide range of synthetic polymers and bio-based polymers. The device and method enable continuous in-line production of polymer fibers at a high fiber production rate energy efficiently and safely. The increased polymer fiber production rate is achieved by the at least one nozzle that enables a centrifugal force acting upon the tubular fiber spinning needle causing rotational motion of the tubular fiber spinning needle and higher polymer injection rates per nozzle.
METHOD AND DEVICE FOR PRODUCING A MULTIFILAMENT THREAD FROM A POLYAMIDE MELT
Techniques produce a multifilament thread from a polyamide melt. In this case, freshly extruded filaments are cooled and combined to form a thread. In order, in addition to low boil-off shrinkage, to achieve high strength, the thread is taken off at a take-off rate in the range from 3600 m/min to 4600 m/min, preferably from 4000 m/min to 4400 m/min, by a first godet group having unheated guide casings. Subsequently, the thread is fully drawn between the first godet group and a second godet group having heated guide casings. After drawing, the thread is heated to a thread temperature in the range from 140° C. to 200° C. under tension at the guide casings of the second godet group and relaxed. After relaxing, the thread runs in a contact-free manner through at least one free cooling section between the second godet group and a third godet group having unheated guide casings.