Patent classifications
D01F2/02
System for the production of a spinning dope composition
The present invention describes a method for the production of a spinning dope composition, said method comprising a homogenization involving vigorous mixing of a cellulosic pulp material in alkali solution, vigorous mixing implying supplying a power density to agitators used in the homogenization step of at least 150 kW/m.sup.3 (kW supplied to agitators per mixed unit of liquid volume), and thereafter a dissolution involving mixing of the cellulosic pulp material in the alkali solution to obtain a spinning dope composition, wherein the power density supplied to agitators used in the dissolution step is maximum 75 kW/m.sup.3 (kW supplied to agitators per mixed unit of liquid volume); and wherein the cellulosic pulp material in alkali solution is kept at a temperature of less than 0° C. during the homogenization and during at least part of the dissolution. The present invention is also directed to a system intended for the production of a spinning dope composition.
Separation of polycotton blends
According to an example aspect of the present invention, there is provided a method of separating cellulosic fibres and non-cellulosic fibres from a mixed fibre textile material comprising cellulosic and non-cellulosic fibres. The method comprises mechanically disintegrating the textile material to open textile structures in the material, contacting the mechanically opened structures with an acid in a first chemical step, and contacting the mechanically opened structures with an alkaline in a second chemical step.
Separation of polycotton blends
According to an example aspect of the present invention, there is provided a method of separating cellulosic fibres and non-cellulosic fibres from a mixed fibre textile material comprising cellulosic and non-cellulosic fibres. The method comprises mechanically disintegrating the textile material to open textile structures in the material, contacting the mechanically opened structures with an acid in a first chemical step, and contacting the mechanically opened structures with an alkaline in a second chemical step.
METHOD AND SYSTEM FOR THE PRODUCTION OF A SPINNING DOPE COMPOSITION
The present disclosure describes a method for the production of a spinning dope composition, said method comprising a homogenization involving mixing a cellulosic pulp material in alkali solution, mixing implying supplying a power density to agitators used in the homogenization of at least 150 kW/m.sup.3 (kW supplied to agitators per mixed unit of liquid volume), and thereafter a dissolution involving mixing of the cellulosic pulp material in the alkali solution to obtain a spinning dope composition, wherein the power density supplied to agitators used in the dissolution step is maximum 75 kW/m.sup.3 (kW supplied to agitators per mixed unit of liquid volume); and wherein the cellulosic pulp material in alkali solution is kept at a temperature of less than 0° C. during the homogenization and during at least part of the dissolution. The present disclosure is also directed to a system intended for the production of a spinning dope composition.
METHOD AND SYSTEM FOR THE PRODUCTION OF A SPINNING DOPE COMPOSITION
The present disclosure describes a method for the production of a spinning dope composition, said method comprising a homogenization involving mixing a cellulosic pulp material in alkali solution, mixing implying supplying a power density to agitators used in the homogenization of at least 150 kW/m.sup.3 (kW supplied to agitators per mixed unit of liquid volume), and thereafter a dissolution involving mixing of the cellulosic pulp material in the alkali solution to obtain a spinning dope composition, wherein the power density supplied to agitators used in the dissolution step is maximum 75 kW/m.sup.3 (kW supplied to agitators per mixed unit of liquid volume); and wherein the cellulosic pulp material in alkali solution is kept at a temperature of less than 0° C. during the homogenization and during at least part of the dissolution. The present disclosure is also directed to a system intended for the production of a spinning dope composition.
CELLULOSE-CONTAINING MATERIALS
Disclosed is a process for solubilising cellulose and coagulating the resulting solution to form a cellulose-containing material. The process comprises contacting a cellulose source with a solvent comprising zinc ions and formic acid to provide a solution, coagulating the solution to provide a solid material, and isolating the solid material after treatment, to provide the cellulose-containing material. The process further involves a method of stabilising the solid material, such as treating the solid material with a reducing agent, treating the solid material in water at an elevated temperature, treating the solid material with an organic solvent, pre-treating the cellulose-containing solution with a freeze-thaw cycle and/or isolating a cellulose formate intermediate. The process can further comprise solubilising protein and coagulating the resulting solution to form a cellulose/protein-containing material.
Textile recycling
A textile recycling method receives textile-waste-to-be-recycled, sorts the waste to isolate cellulose-containing articles from non-cellulose-containing articles, and re-sizes at least some of the cellulose-containing articles to create feedstock. The feedstock is processed in a cellulose solvent reactor, which has at least one ionic liquid. The ionic liquid dissolves intermolecular cellulose bonds of the feedstock to create a spinning dope. Cellulose fibers dissolved in the cellulose-bearing spinning dope solution are extruded in a cellulose coagulation bath reservoir to reconstitute at least some of the cellulose fibers, and the reconstituted fibers are wet-spun to form a continuous cellulose thread that is commercially indistinguishable from virgin fiber thread. Synthetic fiber material is vacuum-extracted or mechanically extracted from the cellulose-bearing solution and recycled into a continuous synthetic thread. Original color of textile-waste-to-be-recycled can be retained or removed, and new color can be added.
Textile recycling
A textile recycling method receives textile-waste-to-be-recycled, sorts the waste to isolate cellulose-containing articles from non-cellulose-containing articles, and re-sizes at least some of the cellulose-containing articles to create feedstock. The feedstock is processed in a cellulose solvent reactor, which has at least one ionic liquid. The ionic liquid dissolves intermolecular cellulose bonds of the feedstock to create a spinning dope. Cellulose fibers dissolved in the cellulose-bearing spinning dope solution are extruded in a cellulose coagulation bath reservoir to reconstitute at least some of the cellulose fibers, and the reconstituted fibers are wet-spun to form a continuous cellulose thread that is commercially indistinguishable from virgin fiber thread. Synthetic fiber material is vacuum-extracted or mechanically extracted from the cellulose-bearing solution and recycled into a continuous synthetic thread. Original color of textile-waste-to-be-recycled can be retained or removed, and new color can be added.
Method of producing a chemical pulp from a textile material which comprises cellulose and a molded body from the chemical pulp
A method of producing a chemical pulp from a textile material which comprises cellulose for manufacturing regenerated cellulosic molded bodies, wherein in the method the textile material is comminuted, at least a part of non-fiber-constituents of the comminuted textile material is separated from fiber-constituents of the comminuted textile material, at least a part of non-cellulosic fibers of the fiber-constituents is mechanically separated from cellulosic fibers of the fiber-constituents, at least a further part of the non-cellulosic fibers is chemically separated from the cellulosic fibers, and producing regenerated molded bodies from the chemical pulp based on the cellulosic fibers after mechanically separating and chemically separating.
Method of producing a chemical pulp from a textile material which comprises cellulose and a molded body from the chemical pulp
A method of producing a chemical pulp from a textile material which comprises cellulose for manufacturing regenerated cellulosic molded bodies, wherein in the method the textile material is comminuted, at least a part of non-fiber-constituents of the comminuted textile material is separated from fiber-constituents of the comminuted textile material, at least a part of non-cellulosic fibers of the fiber-constituents is mechanically separated from cellulosic fibers of the fiber-constituents, at least a further part of the non-cellulosic fibers is chemically separated from the cellulosic fibers, and producing regenerated molded bodies from the chemical pulp based on the cellulosic fibers after mechanically separating and chemically separating.