A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing a first molten polymer and a second, different molten polymer to a spinneret defining a plurality of orifices and flowing a fluid intermediate the spinneret and a moving porous member. The method includes using the fluid to draw the first and second molten polymer components, in a direction toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands onto the moving porous member at a first location to produce an intermediate continuous fiber nonwoven web, and intermittently varying a vacuum force applied to the moving porous member and to the intermediate web downstream of the first location and without the addition of more continuous fibers and without any heat applied.

A method for producing a textile product (I), (II), comprising at least two synthetic pile threads (P1), (P2) having a different pile height, so that a predetermined design is formed, in which the synthetic pile yarns (P1), (P2) are manufactured by extrusion from the same raw material, according to production processes which only differ from each other by a different setting of one or several process parameters of their respective extrusion processes, so that they have a different shrinking capability, and in which the textile product (I), (II) is subjected to a heat treatment which causes the pile yarns (P1), (P2) to shrink differently. Also such a method for producing synthetic textile yarns (P1), (P2) having a different shrinking capability.

A nonwoven web is made by displacing an air-permeable mesh-belt conveyor in a horizontal travel direction and spinning and then depositing crimped continuous filaments as a web at a deposit region on the air-permeable mesh-belt conveyor. A first preconsolidation stage is provided downstream of the deposit region and a second preconsolidation separated by a suction gap from the first stage. Air is drawn air through the web and the conveyor at the deposit region at a first predetermined speed, the first and second consolidation stages at a second and third predetermined speeds, and at the suction gap either not at all or at a fourth predetermined equal to at most substantially less than the second predetermined speed.

A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing a first molten polymer and a second, different molten polymer to a spinneret defining a plurality of orifices and flowing a fluid intermediate the spinneret and a moving porous member. The method includes using the fluid to draw the first and second molten polymer components, in a direction toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands onto the moving porous member at a first location to produce an intermediate continuous fiber nonwoven web, and intermittently varying a vacuum force applied to the moving porous member and to the intermediate web downstream of the first location and without the addition of more continuous fibers and without any heat applied.

Multi-component fibers or filaments that are ribbon shaped are provided having polymer components positioned in a side-by-side fashion. For example, the multi-component fibers may be bicomponent fibers having ribbon shape. The polymer components of the fibers are selected to have differential shrinkage behavior. Nonwovens are also provided that are manufactured from such ribbon shaped multi-component fibers or filaments.

Multi-component fibers or filaments that are ribbon shaped are provided having polymer components positioned in a side-by-side fashion. For example, the multi-component fibers may be bicomponent fibers having ribbon shape. The polymer components of the fibers are selected to have differential shrinkage behavior. Nonwovens are also provided that are manufactured from such ribbon shaped multi-component fibers or filaments.

Techniques produce a crimped composite thread, in which multiple individual threads are extruded in each case in the form of a plurality of strand-shaped filaments, cooled, drawn by means of a drawing device and together crimped by means of a crimping device to form the composite thread. Before the multifilament individual threads are crimped, they are entangled separately in each case by means of an entangling unit of an entangling device. A position and/or orientation of at least one of the entangling units relative to the drawing device, the crimping device and/or a further one of the entangling units is changed during the production of the crimped composite thread.

A crimping tool is provided, where the tool comprises a mandrel (1) having a first portion (3) with a first outer diameter, and a second portion (5) with a second outer diameter which is greater than the first outer diameter. A chamfered abutment face (7) is provided between the first and second portions (3,5). At least one first collar (9) is mountable on the first portion (3) of the mandrel (5) and has a chamfered first end (11) which in use abuts the abutment face (7). At least one second collar (13) is mountable on the second portion (5) of the mandrel (1) and has a chamfered second end (15) which in use abuts the first end (11) of the first collar (9). A method of using the tool to form one or more crimps in a piece of fabric is also disclosed.

A nonwoven web is made by displacing an air-permeable mesh-belt conveyor in a horizontal travel direction and spinning and then depositing crimped continuous filaments as a web at a deposit region on the air-permeable mesh-belt conveyor. A first preconsolidation stage is provided downstream of the deposit region and a second preconsolidation separated by a suction gap from the first stage. Air is drawn air through the web and the conveyor at the deposit region at a first predetermined speed, the first and second consolidation stages at a second and third predetermined speeds, and at the suction gap either not at all or at a fourth predetermined equal to at most substantially less than the second predetermined speed.

The present invention discloses a method for preparing a PET/PTT parallel complex filament with high self-crimpiness, wherein PET and PTT are sliced, dried and crystallized, and then fused separately and subjected to extrusion molding through a parallel-type spinneret plate; oil is applied after cooling; then level 1-3 drafting and heat setting treatment are adopted; and during drafting, a total drafting rate is controlled to be 3 to 3.5, wherein the level-1 drafting rate is 2.8 to 3.0 at a temperature controlled to be 75 to 80? C., according to the method for preparing the PET/PTT parallel complex filament with high self-crimpiness, methods like multi-level drafting for increasing the drafting rate are adopted, and the effects of improving the fiber strength, moderately lowering the breaking elongation, and greatly improving the self-crimpiness are achieved.