D02G1/14

CRIMPED FIBER AND NONWOVEN FABRIC

Provided is a crimped fiber constituted of the following first component and second component, wherein the first component is a propylene-based resin composition containing a propylene-based polymer (1-A) in which a melting point (TmD) obtained under a specified condition exceeds 120 C. and a propylene-based polymer (1-B) satisfying the conditions that (a) a weight average molecular weight (Mw) is 10,000 to 200,000, (b) a molecular weight distribution (Mw/Mn) is less than 4.0, and (c) a melting point (TmD) obtained under a specified condition is 0 to 120 C.; and the second component is a propylene-based polymer (2) in which a melt flow rate (MFR) under the foregoing measurement condition is 1 g/10 min or more and 2,000 g/10 min or less, and a melting point (TmD) observed under the foregoing measurement condition by using a differential scanning calorimeter (DSC) exceeds 120 C., or a propylene-based resin composition containing the propylene-based polymer (2).

ARTIFICIAL HAIR AND METHOD FOR MANUFACTURING ARTIFICIAL HAIR
20240373964 · 2024-11-14 ·

Artificial hair includes a fiber bundle including a large crimp part having alternatively formed first peak parts and first valley parts with a minimum pitch of 1 mm or more. A minimum amplitude of the large crimp part is 0.30 mm or more and 4 mm or less, and the large crimp part includes a small crimp part having a pitch smaller than that of the large crimp part near one peak part. The small crimp part has alternatively formed second peak parts and second valley parts, and wherein a minimum amplitude of the small crimp part is smaller than the minimum amplitude of the large crimp part.

ARTIFICIAL HAIR AND METHOD FOR MANUFACTURING ARTIFICIAL HAIR
20240373964 · 2024-11-14 ·

Artificial hair includes a fiber bundle including a large crimp part having alternatively formed first peak parts and first valley parts with a minimum pitch of 1 mm or more. A minimum amplitude of the large crimp part is 0.30 mm or more and 4 mm or less, and the large crimp part includes a small crimp part having a pitch smaller than that of the large crimp part near one peak part. The small crimp part has alternatively formed second peak parts and second valley parts, and wherein a minimum amplitude of the small crimp part is smaller than the minimum amplitude of the large crimp part.

HIGH BULK YARN AND METHOD OF MANUFACTURING THEREOF
20250188652 · 2025-06-12 ·

A method of manufacturing high bulk continuous multi-filament yarn comprises a number of distinct steps. In a first step, a plurality of filaments of polymer are melt spun to form a partially oriented yarn (POY). In a second step, the POYs are drawn and textured to form a draw textured yarn, wherein texturing is carried out in a friction texturing process. Subsequently at least two plies of the draw textured yarn are twisted and/or cabled together and subsequently heat set to obtain the high bulk continuous multifilament yarn.

HIGH BULK YARN AND METHOD OF MANUFACTURING THEREOF
20250188652 · 2025-06-12 ·

A method of manufacturing high bulk continuous multi-filament yarn comprises a number of distinct steps. In a first step, a plurality of filaments of polymer are melt spun to form a partially oriented yarn (POY). In a second step, the POYs are drawn and textured to form a draw textured yarn, wherein texturing is carried out in a friction texturing process. Subsequently at least two plies of the draw textured yarn are twisted and/or cabled together and subsequently heat set to obtain the high bulk continuous multifilament yarn.

METHOD AND APPARATUS FOR MANUFACTURING CARPETS WITH AN ANTIQUE APPEARANCE USING AN AUTOMATED CARPET LOOM
20250243613 · 2025-07-31 · ·

The invention relates to a method and apparatus for manufacturing carpets with an antique appearance using an automated weaving machine. The system integrates advanced control of warp tension, specialized pile yarn, and a unique reed and lancet assembly to replicate the randomized wear patterns, variable pile heights, and textural intricacies characteristic of aged carpets. A blend of synthetic and natural fibers undergoes a proprietary crimping, spinning, and two-stage dyeing process, producing multicolored yarn with pseudo-random shrinkage properties. Warp threads are precisely positioned using weighted beams and tiered lancets, enabling the creation of areas with zero and non-zero pile heights, separated by gradual transition zones. The resulting carpets exhibit high aesthetic authenticity and structural durability. A chi-squared statistical process ensures the randomness of worn patterns, optimizing the antique effect. The invention provides a scalable and efficient solution for producing affordable carpets that closely mimic the look and feel of genuine antiques.

METHOD AND APPARATUS FOR MANUFACTURING CARPETS WITH AN ANTIQUE APPEARANCE USING AN AUTOMATED CARPET LOOM
20250243613 · 2025-07-31 · ·

The invention relates to a method and apparatus for manufacturing carpets with an antique appearance using an automated weaving machine. The system integrates advanced control of warp tension, specialized pile yarn, and a unique reed and lancet assembly to replicate the randomized wear patterns, variable pile heights, and textural intricacies characteristic of aged carpets. A blend of synthetic and natural fibers undergoes a proprietary crimping, spinning, and two-stage dyeing process, producing multicolored yarn with pseudo-random shrinkage properties. Warp threads are precisely positioned using weighted beams and tiered lancets, enabling the creation of areas with zero and non-zero pile heights, separated by gradual transition zones. The resulting carpets exhibit high aesthetic authenticity and structural durability. A chi-squared statistical process ensures the randomness of worn patterns, optimizing the antique effect. The invention provides a scalable and efficient solution for producing affordable carpets that closely mimic the look and feel of genuine antiques.

LYOCELL MATERIAL WITH MODIFIED CROSS SECTION, CIGARETTE FILTER, AND MANUFACTURING METHOD THEREFOR

The present application relates to a lyocell material with a modified cross section, a cigarette filter including the lyocell material, and methods of manufacturing the lyocell material and the cigarette filter. The lyocell material and the cigarette filter including the same replace conventional cellulose acetate materials and filters, and provide excellent filter manufacturing processability and excellent cigarette properties (e.g., draw resistance) in addition to excellent biodegradability.

LYOCELL MATERIAL WITH MODIFIED CROSS SECTION, CIGARETTE FILTER, AND MANUFACTURING METHOD THEREFOR

The present application relates to a lyocell material with a modified cross section, a cigarette filter including the lyocell material, and methods of manufacturing the lyocell material and the cigarette filter. The lyocell material and the cigarette filter including the same replace conventional cellulose acetate materials and filters, and provide excellent filter manufacturing processability and excellent cigarette properties (e.g., draw resistance) in addition to excellent biodegradability.

Method and apparatus for manufacturing carpets with an antique appearance using an automated carpet loom
12529170 · 2026-01-20 · ·

A method and apparatus for manufacturing carpets with an antique appearance using an automated weaving machine. The system integrates advanced control of warp tension, specialized pile yarn, and a unique reed and lancet assembly to replicate the randomized wear patterns, variable pile heights, and textural intricacies characteristic of aged carpets. A blend of synthetic and natural fibers undergoes a proprietary crimping, spinning, and two-stage dyeing process, producing multicolored yarn with pseudo-random shrinkage properties. Warp threads are precisely positioned using weighted beams and tiered lancets, enabling the creation of areas with zero and non-zero pile heights, separated by gradual transition zones. The resulting carpets exhibit high aesthetic authenticity and structural durability. A chi-squared statistical process ensures the randomness of worn patterns, optimizing the antique effect. The invention provides a scalable and efficient solution for producing affordable carpets that closely mimic the look and feel of genuine antiques.