D02G3/02

High strength and high modulus carbon fibers

A carbon fiber has a fiber tensile strength in a range of 5.5 GPa to 5.83 GPa. The carbon fiber has a fiber tensile modulus in a range of 350 GPa to 375 GPa. The carbon fiber also has an effective diameter in a range of 5.1 μm to 5.2 μm. In a method of making a carbon fiber, PAN (poly(acrylonitrile-co methacrylic acid)) is dissolved into a solvent to form a PAN solution. The PAN solution is extruded through a spinneret, thereby generating at least one precursor fiber. The precursor fiber is passed through a cold gelation medium, thereby causing the precursor fiber to gel. The precursor fiber is drawn to a predetermined draw ratio. The precursor fiber is continuously stabilized to form a stabilized fiber. The stabilized fiber is continuously carbonized thereby generating the carbon fiber. The carbon fiber is wound onto a spool.

TURF REINFORCEMENT MATS
20170233970 · 2017-08-17 ·

Disclosed are exemplary embodiments of turf reinforcement mats that include spun yarns and/or multifilament yarns in either or both of the warp and weft directions.

YARN OF STAPLE FIBERS FROM MULTI-FILAMENTS BY STRETCHING AND CONTROLLED BREAKING AND ARTICLES MADE THEREFROM
20220034002 · 2022-02-03 ·

A single-strand yarn includes a plurality of intimately associated staple fibers made from N strands of multi-filaments by stretching and controlled breaking, and then spun by a spinning process, where N is a natural number. Within the single-strand yarn of a sampling length according to the invention, a ratio of the number of the staple fibers, whose length is equal to or greater than 60% of a setup fiber length to the total number of the staple fibers, is equal to or greater than 60%. The sampling length is equal to or less than 10 meters. The setup fiber length is equal to or larger than 65 mm. The dispersion of the weight distribution in the average length of the single-strand yarn according to the invention is equal to or less than 60%.

Method and apparatus for manufacturing natural fiber based staple fibers on a common surface

The application relates to a method and apparatus for manufacturing a natural fiber based staple fibers. The application further relates to the staple fibers, staple fiber based raw wool and products comprising such. A method comprises providing a cellulose suspension (101, 310, 510) including water, refined cellulose fibrils and at least one rheology modifier, directing the cellulose suspension through a nozzle (102, 320, 520) onto a surface (300, 400, 500), drying the cellulose suspension onto the surface (103, 300, 400, 500) for forming a fiber (350, 550), and cutting the cellulose suspension on the surface for forming staple fibers (105).

Flame-resistant woven fabric

A flame resistant woven fabric has a thickness of 0.08 mm or more in accordance with the method of JIS L 1096-A (2010) and including warps and wefts, the warp and the weft each comprising: a non-melting fiber A having a high-temperature shrinkage rate of 3% or less; and a thermoplastic fiber B having an LOI value of 25 or more in accordance with JIS K 7201-2 (2007) and having a melting point lower than the ignition temperature of the non-melting fiber A; wherein the warp and the weft each have a fracture elongation of 5% or more; and wherein, in the projection area of the weave repeat of the flame resistant woven fabric, the area ratio of the non-melting fiber A is 10% or more and the area ratio of the thermoplastic fiber B is 5% or more.

METHOD FOR PRODUCING YARN
20170321357 · 2017-11-09 ·

In order to manufacture a yarn in which filler materials are loaded into a tubular member, the method of manufacturing a yarn has a step of knitting a wire material to form the tubular member. In the step of knitting the wire material, knitting of the wire material is advanced by a plurality of knitting needles, which are placed substantially concentrically about a rotation axis, while revolvingly moving the knitting needles about the rotation axis. When a stitch is to be formed by the wire material, the wire material is prepared so that an arcuate loop portion, which defines a part of the external shape of the stitch, is expanded in a direction which, in a state where the tubular member is developed, is inclined with respect to a straight line that extends in the axial direction of the tubular member.

Polyamide fabric enhancing body warming
09765450 · 2017-09-19 · ·

The invention provides a polyamide yarn and fabric for making clothes articles which have deodorizing effect and which enhance warming and drying on the skin of the wearer.

Process of making high tenacity, high modulus UHMWPE fiber

Processes for preparing ultra-high molecular weight polyethylene (“UHMW PE”) filaments and multi-filament yarns, and the yarns and articles produced therefrom. Each process produces UHMW PE yarns having tenacities of 45 g/denier to 60 g/denier or more at commercially viable throughput rates.

Process of making high tenacity, high modulus UHMWPE fiber

Processes for preparing ultra-high molecular weight polyethylene (“UHMW PE”) filaments and multi-filament yarns, and the yarns and articles produced therefrom. Each process produces UHMW PE yarns having tenacities of 45 g/denier to 60 g/denier or more at commercially viable throughput rates.

Process for making high-performance polyethylene multifilament yarn

The invention relates to a process for making high-performance polyethylene multi-filament yarn comprising the steps of a) making a solution of ultra-high molar mass polyethylene in a solvent; b) spinning of the solution through a spinplate containing at least 5 spinholes into an air-gap to form fluid filaments, while applying a draw ratio DRfluid; c) cooling the fluid filaments to form solvent-containing gel filaments; d) removing at least partly the solvent from the filaments; and e) drawing the filaments in at least one step before, during and/or after said solvent removing, while applying a draw ratio DRsolid of at least 4, wherein in step b) each spinhole comprises a contraction zone of specific dimension and a downstream zone of diameter Dn and length Ln with Ln/Dn of from 0 to at most 25, to result in a draw ratio DRfluid=DRsp*DRag of at least 150, wherein DRsp is the draw ratio in the spinholes and DRag is the draw ratio in the air-gap, with DRsp being greater than 1 and DRag at least 1. The invention further relates to a high-performance polyethylene multifilament yarn, and to semi-finished or end-use products containing said yarn, especially to ropes and ballistic-resistant composites.